Professional Bottle Filling Machine Supplier

E-liquid filling machines  are used to efficiently fill e-cigarette liquids, penicillin products, eye drop products, etc. Suitable for low to medium viscosity liquids, this monoblock machine with unscrambler has precise peristaltic and piston pump filling performance used in and can be combination with other machines. It is equipped with two pumps or nozzles to reach a high production speed. Fill the container more quickly.

Its user-friendly design makes it simple to use, and its low maintenance needs allow it to operate for longer periods. You have the choice of installing two or four pumps or nozzles on your equipment.

Vibrating bowls allow the Nib and Caps to be fed, and the capping mechanism is controlled by a Permanent Magnet Hysteresis Clutch and Brake, which allows for easy adjustment of the capping torque. 316 stainless steel is used for the contact parts, which are excellent quality A servo-controlled star wheel makes sure that the bottles are in the right place for filling, inserting, and capping.

E-liquid filling machines  are used to fill 2-100 ml bottles with liquid and seal them. It uses high-precision piston pumps (or peristaltic pumps) to fill the bottles, and can be adjusted to fill the correct amount of liquid, measure accurately, and be easy to clean and maintain. The machine also has a no bottle, no filling, no bottle plug, and a no plug cover option.

Characteristics

✔ The PLC control system is easy to operate using a touch screen interface.
✔ Filling precision of 99 percent.
✔ Systems such as no-bottle-no-filling and no-plug-no-cap are also included.
✔ All parts that come into touch with the filling materials are made of stainless steel 316L to comply with current Good Manufacturing Practices (cGMP).
✔ Variable-speed drives make sure that the operation is as smooth as possible.
✔ A diving nozzle or a bottom-up nozzle are also available as optional accessories.
✔ The machine can be adjusted from one bottle size to another with no effort.
✔ Custom design is available upon your request.

 

e-liquid filling machine

Filling

By oscillating or moving the bottle around, you can clean the bottle opener so you can put the thick disk in the right place. Then, you can fill, stopper, cover, and screw the cap on. A peristaltic pump and a silicone pipe are used to draw the solution into a bottle. The filling station has a needle that you move up and down to fill the bottle again. This continues until the bottle is filled.

Capping

Another way to add good plugs is to put the disc sent to the affix, screw cap, affix a similar principle. This is done by the cylinder, which covers different sizes by complete, constantly rotating screw lids below and overall do up and down moves. The screw cap body is designed with consistent torque. The screw cap and bottle thread with torsion is used to regulate the stiffness of the screw cap after it has been set in place to meet the aim of not wounding the cover and not breaking the bottles.

The tube filling and sealing machine uses either closed or semi-closed paste and liquid filling. Giving no leaking from the seal. The consistency of the filling weight and capacity is excellent. The filling process, sealing, and printing are all carried out once. The machine is applicable in daily chemical, food, medicine, packaging products in the chemical as well as other industries. Fill and seal ointments, toothpaste, etc. This filling machine is an excellent and cost-effective option in the pharmaceutical, daily chemical, and chemical industries.

Advantages of tube filling and sealing machines

  1. The part of the machine that fills and seals is above the platform in a semi-closed and non-static outer frame that can be seen. This makes it easy to see and easy to maintain and operate.
  2. The transmission is contained under the platform, making it safe, dependable, and pollution-free.
  3. Controlled by PLC with man-machine interfaces.
  4. The turntable is operated by a cam that works at a fast rate and with high accuracy.
  5. The upper tube mechanism of the oblique hanging tube has a vacuum adsorption system. This makes sure that the automated upper tube fits into the tube seat perfectly.
  6. Benchmarking photoelectric system: stepper motors, highly accurate probes, and other control hose line patterns are used in the right place.
  7. In order to provide a high filling quality, the nozzle is fitted with a material cutting mechanism.
  8. There are no tubes that are left empty.
  9. A hot air gun (Leister) is used to cool the tail, and a cooling device is used to cool the outside of the tube (external cooling).
  10. The type code workstation automatically prints the word in the position where the process says it should be.
  11. When using the plastic manipulator, the hose’s tail is cut into a straight angle or a rounded corner to make selection easier.
  12. The tube filling and sealing machine has a failure warning, a no tube alarm, a door open stop, and an overload stop warnings.
  13. Keeping track of and measuring downtime.

 

Characteristics of tube filling and sealing machines

  1. Tube loading or falling, filling, heating, forming (coding), and cutting are steps in the process of what is done to the tubes.
  2. No tube, no filling system.
  3. 316 stainless steel is used for all parts that come into contact with the product materials according to Good Manufacturing Practice guidelines.
  4. Operation system with PLC and HMI, with parameters that are simple to set up, alert messages, product information, and temperature that are clearly shown.
  5. Well-known international companies such as MITSUBISHI, SIEMENS, and Schneider Electric supply the electrical and pneumatic parts of the tube filling and sealing machines.

An  emulsifying mixer or emulsifying mixer is used in cosmetics, pharmaceuticals, and other industries to make creams and ointments. Vacuum emulsifying mixers are made up of a pre-treatment pot, vacuum emulsifying and mixing pot, vacuum pump, hydraulic lifting system (for loading ma ), electric heating (or steam heating), electric control system (for operating the machine), and a working platform (for conducting production), etc. Suitable for making creams and ointments.

Stable production, great homogenizing, high production efficiency, and simple cleaning are just some of the benefits of the emulsifying mixer. Because it has the right structure, it takes up less floor space and can be more automated.

Performance and Features 

✔ The mixer motor of this emulsifying mixer has a new frequency converter that lets it change its speed to meet the needs of different technological applications.
✔ The homogenizer is made with high-tech equipment with the best emulsifying rotation speed and the best shearing fine
✔ While in a vacuum condition, vacuum defoaming will offer all materials with the advantage of being aseptic, which is beneficial. It may also keep powder materials from getting mixed up when they enter the blending tank.
✔ It is easy and quick to clean the lid of the emulsifier pot with a hydraulic lifting mechanism.
✔ Has two ways to discharge the product: bottom discharge or tilt discharge.

emulsion mixer machine

Capabilities and Characteristics

◎ When using stepless speed stirring, you can change the speed of the blending line to meet the needs of a wide range of technical applications and specifications.
◎ The advanced homogenizer has a unique design and is very efficient.
◎ Imported usable stainless steel 316L was for the parts that came into contact with the product. A mirror polishing 300 EMSH finish was applied to the inside of the vessel to meet the hygiene standard requirements.
◎ Vacuum is used to suction the material and defoam it. In this process, no cells are contaminated, and the shelf life of the product is extended.
◎ Using a special polishing technique, the machine’s mirror-like shine makes it seem even more appealing.

Advantages

✅ This emulsifying mixer includes a high-speed homogenizer, a hydraulic lift lid, and a triple blender.
✅ A fast-cutting vortex emulsification blender is used, which scrapes at a low speed and automatically blends and snuggles up to the bottom, and the wall of the boiler is used.
✅ The machine uses a vacuum to keep the powder from escaping.
✅ The whole process is done in a vacuum so that the material doesn’t bubble up after high-speed mixing and so that it meets the requirements for cleanliness and hygiene, which are important. CIP cleaning systems are available in the system.
✅ The part of the vessel that comes into contact with the material is made of SUS316L material.
✅ The inner surface has a mirror polish of 300EMSH.
✅The button, transducer, and electro-control parts are all from well-known manufacturers.
✅ This emulsifying mixer is built entirely to meet GMP standards, making it advanced and ideal for making creams and ointments.

Applications

An emulsifying mixer is used to make ointment products in cosmetic and pharmaceutical factories, as well as in a wide range of other industries. For materials with a high base viscosity and a lot of solids, the emulsifying action is more noticeable.

We surely fill and package liquid products, like shampoo. To package shampoo best, you may use whole systems of  shampoo filling machines , labelers, cappers, and conveyors for packaging shampoo. Also, from beverages to industrial liquids, our equipment can fill and package them all. Extend the life of your packaging business by using our high-quality shampoo and detergent filling machines!

Our shampoo and detergent filling machines offer equipment beneficial to your business. Let’s find out more about them and the different types of equipment used in the shampoo filling line.

Shampoo Bottles

Our  shampoo filling machines  can work with different types of bottles. You may have;

◎ PET
◎ LDPE
◎ HDPE
◎ MDPE
◎ PVC

Also, every plastic has traits that are similar to the other plastics and traits that are unique to each one. PET bottles are clear and strong, making them a good choice for packaging. HDPE has a lot of elasticity. When you drop MDPE, It’s very strong when being hit.

These are the most common shampoo bottles:

◎ Flat Shampoo Bottle
◎ Shampoo Bottle with Flip-Top Cap
◎ Shampoo Bottle with Pump Cap

Shampoo Filling Machines

Because shampoo is thick, we suggest that you choose piston shampoo filling machines when selecting a filler for your shampoo products. Piston filling heads usually have been adjusted to put the right amount of shampoo into each bottle. As the bottles move through this line, shampoo is pumped into them.

shampoo-and-detergent-filling-machine

Automatic Piston Filling Machine

Piston shampoo filling machines fill containers with free-flowing products like thin to moderately thick liquids. They are also used to measure product flow. Each machine has one or more volumetric pistons inside of it.

The cycle starts with an intake stroke during which the product is drawn from the container or hopper and put in the product cylinder. Starting when the product cylinder is full enough to reach its pre-set fill level on the piston rod is when the down stroke starts. Pistons drive the product from the cylinder into the container.

Capping Machines

Types of shampoo bottle caps:

◎ Pump Cap
◎ Flip Top Cap
◎ Disc Dispensing Cap
◎ PP Bottle Cap

Shampoo bottle capping machines handle these types of cap types. The type of cap, the size of the bottle, and the capping method must be considered when choosing a capping machine.

◎ Automatic Spindle Screw Capping Machine
◎ Automatic 4 Wheels Bottle Capping Machine
◎ Automatic Press Snap Capping Machine
◎ Automatic Single Head Capping Machine

Labeling Machines

The right machine must be chosen based on the shape of the container, the size of the container, and the size of the label to be used.

◎ Automatic Double Sided Labeling Machine
◎ Automatic Vertical Round Bottle Labeling Machine
◎ Automatic Vertical Round Bottle Labeling Machine

Equipment for Auxiliary Purposes

Rotary Turntables for Bottle Unscrambler

The bottle-unscrambler is a worktable that can be set to different frequencies. As a buffer platform, the equipment is used to reduce the length of the conveyor belt in the middle of the assembly line. The bottle’s range and the machine’s speed may be changed at any time, which is beneficial for production. Bottles are put on a circular turntable, which then turns to poke them onto a conveyor belt.

 

 

Let’s first look at how the vacuum emulsifying mixer or vacuum emulsifier homogenizer works in helping us achieve the process goals we want to meet!

The Vacuum Emulsifying Mixer or vacuum emulsifier homogenizer is easy to use. The mixing tank is filled with the materials first. During the emulsion-making process, fixed impellers with holes make sure the emulsion is mixed well. When operating, the blades move forward and backward at different speeds .

When you do forward mixing, you set the process for high-speed mix, and when you do reverse mixing, you set for a slow mix. The material will be carried up by the front blade and down by the reverse blade. Much and how quickly you work, you can choose from a variety of our vacuum emulsifier homogenizer.

Both forces will eventually mix the materials continuously, and the centrifugal force will push them out in the center. Mixing, dispersing, and homogenizing all materials is done until all materials are thoroughly mixed, at which point the process is finished. quickly moves through the wall, causing an even distribution of heat through the body.

With the help of a vacuum pump, the mixing tank is empty of air. This means that the equipment works completely without any air. The protective vacuum sensor will make sure that the liquid pressure stays in a normal range. Here, it is assumed that there is no extra air in the system.

 

vacuum emulsifying mixer

Vacuum Emulsifier Homogenizer Work Process Goals

✔ Deaeration (Air removal)

By removing voids from the product, deaeration helps to decrease product failures.

✔ Deoxidation (Removing of excess oxygen)

Remove oxygen from a mixing system so that sensitive materials don’t get damaged and bad chemical reactions do not happen during the mixing process. A lot of the time, oxygen can also lead to the growth of microorganisms, which can get into the product.

✔ Drying by Vacuum

Because of the high temperature caused by a vacuum at low pressure, moisture and solvent are pushed away by the high pressure. A vacuum allows processing material quickly through a lot of different physical states. Like slurry to paste and paste to granulation or dry powder.

✔ Recovery of Solvents

Using suction to take off solvents makes condensing and catching them simple. In this way, they don’t harm the environment within or outside of the plant. The solvents can then be used again by the processor or disposed of in a way that meets environmental rules.

✔ Adding Solids or Liquids

We can put liquids and light powders into a batch through a port in the vessel that is below the surface while the vessel is under vacuum. This shortens the time it takes to mix, especially because it wets the particles almost right away.

✔ Densification (Increase Dense)

Using a vacuum to move and remove air from a batch makes it denser than it was before. This allows us to mix better and get the product to our customers for a lower price. A lot of the time, when products are made denser, it It also improves their physical properties.

✔ Stripping the Vacuum

As your batch material cools down, you can use evaporation to make it easier to work with, especially when it is so thick that it doesn’t always touch the vessel wall and doesn’t heat the coolant fluid through the vessel wall.

The MAKWELL Vacuum Emulsifying Mixer features two speeds on one shaft, which soothes and homogenizes products with high viscosities. This helps you get the best emulsification performance at the right place. Cleans the system and maintains it.

We are a manufacturer that makes various types of equipment, which includes emulsifying machines. Now, if you’re looking for high-quality equipment that can satisfy your industries’ mixing demands, we’re ready to help you!

MAKWELL Vacuum Emulsifying Mixer

In our upper homogenizer type vacuum emulsifying mixer, we use two speeds on one shaft to make products with more viscosity more smooth. Placing the homogenizer in the best place to get the best emulsion function. The hydraulic lifting mechanism for product output, as well as machine cleaning and maintenance, provides more convenience than before.

Characteristics and Performance

◎ Using the scraping board blending oar, you can make any difficult recipe work better and get the results you want.
◎ Use polytetrafluoroethylene scraping boards to remove sticky material from the body of the mixing boiler wall.
◎ In order to boost motor power more fully and firmly, a homogenizer is placed on the boiler bottom. In a few productions, it can do its job of making products more homogeneous completely.
◎ The rotor and the stator must be in balance to work well together. The isotactic curve provides liquid high-capacity cuts, friction, and centrifugal forces that make the cream look and feel great. Using mirror polishing 300EMSH conforms sanitation grade on the surface of a boiler or pipe will meet the Daily Chemical and GMP rules.
◎ Choose a frequency converter timing homogenizer and a rotation speed per minute.

Application Range

Our vacuum emulsifying mixer machine is used primarily in industries such as the cosmetic, pharmaceutical industry, daily care products, etc. high base viscosity.

Emulsifying Machine Working Elements

Following the heating and mixing of the materials in the water and oil pot, the materials are pumped into the emulsifying boiler by the vacuum pump. The emulsifying boiler is equipped with a middle stirrer and Teflon scrapers, making to clean it easy up the residues built on its walls. The blades then cut off, compress, and fold the materials.

Because of the strong cutting force, the high-speed shear wheel and cutting case make a lot of air movement, quickly cutting off the materials and making them into small pieces. The emulsifying boiler operates in a vacuum condition, meaning any bubbles that form during The mixing process will be removed as soon as they appear.

Our vacuum emulsifying mixer, using high-quality agitator blade mixing, scraping the wall, and stirring the center, ensure that the materials are combined in the best possible manner, resulting in perfectly blended products. The color and the vacuum pumping mode are chosen to make high-quality products with no air bubbles when mixed. This way, they can be made be bright, delicate products.

 

 

The three different types of jam and sauce filling machines available for the commercial and beginning market are manual gravity-fed machines, machine pumps, and piston-driven pneumatic machines. The consistency of the sauce will depend on what equipment you use. This means that each one will have a different effect on the sauce you make.

When you have sauces like chutney or salsa, you’ll need to fill them or push them with a piston-driven pneumatic machine. Gravity-fed machines can make sauces with a sauce viscosity that is closer to water. On the other hand, a pump will only function for a product with the consistency of water.

Sauce Bottle Filling Machine

What are the differences between gravity, pump, and pneumatic piston?

1 Manual Gravity
The sauce is fed into a bottle using the weight of the machine. The machine can also be used to fill thick and heavy sauces. The sauce is activated by a lever that is pushed by hand. It releases a precise amount of sauce to fill different-sized bottles.

If you have a small budget, a small staff, and want a simple system, these are the best tools for you. They are light and simple to clean, making them ideal for use in rental kitchens.

2 Pump
The pump works by sucking products from a bigger source into smaller containers using an internal pump. These tabletop machines are made for liquids with a lower density and no particulates. And comes in many different types and sizes, as well as a wide range of price points.

3 Pneumatic
We use the term “pneumatic” when referring to a machine that gets power from the air or air pressure. By forcing air into a hollow cylinder, the equipment provides the pressure needed to push thicker sauce into bottles. Machines with a lower price tag will need the use of an air compressor that is not included in the package. Larger, more expensive machines on the commercial level will have compressors built-in.

Sauce Filling Machine: What to Look for?

1 Functions to Suit Your Needs
You’ll need a machine that can fill the size sauce bottles you’ll be using. Milliliters are an international unit of measurement, so most machines show the amount in milliliters. You’ll need to know how to convert it to ounces.

The good news is; we will guide you in selecting the most suitable filling equipment for your sauce production requirements! Regardless of the product viscosities and the size of your production!

2 Made of High-Quality 
Price can also directly correlate with many products’ high or low quality. That is why choosing a filling manufacturer is important. Our sauce filling machine parts are made from high-quality materials and supplied by well-known brands worldwide.

3 Reasonable Price
You will need to consider the machine’s cost when entering the jam and sauce market. In general, a more expensive machine will be able to make more bottles per hour as well as have a wider variety of bottles per hour.

Keep in mind that the purpose of the equipment and the possibility to expand in the future are both important factors to consider when purchasing.

MAKWELL will make sure that your sauce filling machine’s quality isn’t harmed for a reasonable cost!

An e-liquid filling machine is generally made up of nine parts, these are:

  • Control panel
  • Conveyor system
  • Filling unit
  • Stopper unit
  • Tray
  • Cam
  • Motor
  • Bowl feeder
  • Star Wheel

 

Control Panel

Near the mainframe is the machine’s three-phase control panel. Electric and electronic parts have a digital screen that is easy to use and colorful knobs.

 

Conveyor System

The conveyer belt, which is at the front of the machine, moves empty bottles so they can be filled with e-liquid and capped. A three-phase motor also drives the conveyor system, which can be adjusted using a control panel to suit the situation.

 

Stainless rails are put around the conveyor belt so that the empty bottle can move in a straight line for the filling process. The conveyor system also has sensors that check to see if there are any empty bottles before the product is put into the bottle or container.

 

Filling Unit

The filling unit of the e-liquid filling machine and capping machine has rollers inside the main body of the machine. The cam moves the syringe unit toward the nozzle to fill the container with the right product. It is surrounded by four syringes that are used to doze the product.

 

Three different pipes make up the syringe unit.

  • Inlet pipe- with suction built in to receive products from the receiver tank.
  • Outlet pipe- delivers products to the filling nozzle.
  • Air removal bypass pipe- comes with a manual locking system to remove accumulated air.

 

Stopper Unit

The stopper unit, which is equipped with a pneumatic system, is located below the filling unit on the machine. When a stopper unit is used with other automated systems, it works by putting air pressure on the bottles to keep them from filling up with product. With the help of limit switches, the pneumatic system makes sure that the filling process is safe and efficient.

 

Stainless Steel Tray

When filling, extra liquid is caught in a stainless-steel tray that is right below the conveyor unit. This reduces spillage and improves the overall performance and lifespan of the equipment.

 

Cam Principle

In the filling unit, A filling cam is mounted on a shaft that is inside the main body. A three-phase motor moves the filling cam to make sure that the containers are filled correctly.

 

Motor

Located inside the main machine body, the e liquid filling machine is equipped with a three-phase motor. The motor is responsible for both turning the camshaft and moving the conveyor belt on the conveyor system.

 

Bowl feeder

One of the primary functions of a vibratory feeder is to move crowns to the chute using a single-phase electrical connection. Finally, the bottle is closed up with its crowns after filling, and the chute is hooked up to a wheel. This component, as well as the capping machine, are listed separately.

 

Wheel

A three-phase electric motor drives the wheel. The e-liquid filler and capper machine use this part to hold and transport bottles under the chute. The conveyor runs under the wheel and picks up the containers. The wheel then moves them to the filling and capping unit, where they are filled with product and sealed with caps. The wheel is held in place during the process by a stopper, which stops it from moving.

 

The containers are checked for defects and deformities at the end of the process, which is done with the help of a bottle rejection system.

The MAKWELL 5L-1000L Vacuum Homogenizer Mixer Machine or Vacuum Emulsifying Mixer Machine is a high-efficiency machine for making viscous emulsions, distribution, and suspensions on a small and large scale in the cosmetic, chemical, food, and pharmaceutical industries.

Vacuum Emulsifying Mixer for cream

A coaxial or triple-type mixer is ideal for steady homogenization and emulsification in a wide range of applications. It makes very fine granules. The emulsifying quality depends on how well the granular is spread out during preparation. The smaller the granular, the less probable it is that the emulsifying process will be interrupted. With the reversed impeller, you can get high-quality emulsifying and mixing results while operating in a vacuum and with a homogenizing turbine.

The vacuum emulsifying mixer machine is very good at making sure that the material it makes is high quality, which is important. It can shear and distribute the product in a vacuum, which makes the product feel less foamy and more delicate.

 

How does MAKWELL emulsifying machine work?

A vacuum system will pump the products into the emulsifying mixing tank. When a mixing blade, impellers, mixing scrapper, and homogenizer are used with continuous mixing, the heat from the jacket quickly spreads to every part of the mixture on the inside of the jacket . Products will thoroughly be mixed, distributed, and homogenized after each repetition, at which point the process is over.

Applications

The  vacuum emulsifying mixer  is used to make ointments and creams in the medical, pharmaceutical, cosmetics, chemicals, food, and beverages industries—ideal for emulsifying and preparing products with high solid content and viscosity.

Characteristics

The mixer machine features simple operation, stable performance, good homogeneity, high production efficiency, easy cleaning, small floor space, and high automation.

Advantages

✅ The vacuum emulsifying mixer machine or vacuum emulsifying mixer uses a triple coaxial mixer and a hydraulic lift system to open its cover.
✅ Scraping mixers have a slow speed that keeps them close to the bottom and sides of the boiler.
✅ The slow-speed scraping mixer ranges from 10-40 rpm.
✅ The homogenizing mixer speed ranges from 1150 to 3500 rpm.
✅ Emulsifying mixers with strong cutting power are used in the homogenizing head.
✅ The machine can vacuum-suck powder material. It can get powder by sucking it in with a vacuum. This way, the powder doesn’t fly up.
✅ The whole mixing procedure is done in a vacuum to keep air bubbles from forming after the materials have been mixed at a high rate and in a way that is safe for people to eat.
✅ CIP cleaning tools come with the system.
✅ The container parts that come into contact with the material are made of stainless steel called SUS316L. The mirror polish on the inside of the container can reach a sanitary level of 300MESH.
✅ The machine is made entirely following Good Manufacturing Practices (GMP). It is the most up-to-date and best equipment for making ointments and creams in China at the moment.
✅ To guarantee the stability of the electric control parts, control parts, frequency converter, vacuum pump, and pressed key are sourced from well-known brands such as Siemens and others.

 

 

To start a Vacuum Emulsifying Mixer, remove any heavy loads in your tank to make a safe start to the cycle. Aside from the standard control board and safety equipment, several other devices are also available. They include:

◎ Visco Sensor
◎ Pressure Check
◎ Recorder
◎ Tachometer
◎ Ammeter
◎ Flowmeter
◎ PIT Sensor Vacuum Meter

Safety Guides

Using a Vacuum Emulsifying Mixer or an  emulsifying machine, operators like to use safety mechanism devices. In order to keep an eye on the security of the administrator, there must be a basic security system with standard hardware. With this, it allows:

◎ Set up ahead of time to make sure water-driven siphons will not function as vacuums.
◎ When the top is open, there is a device in place to stop the instigator’s rotation.
◎ Make a safety valve.

Keeping Mixer Hygienic During Vacuum Emulsifying Production

Every industry that makes food must keep workplaces clean. In order for the scratched materials to keep making new interfaces, parts must be cleaned right away from the sticky materials on the divider when blending.

Edges that are sharp and those that are turned should have mixed and flowed down to the homogenizer under the pot body when they were pushed together.

Because the emulsifying pot is in a vacuum, any air bubbles that form from the material’s mixing are removed quickly. As a result, the material will be more soft, clean, and shiny.

Troubleshooting the Vacuum Emulsifying Mixer During Manufacturing Process

Vacuum emulsification machines are useful pieces of equipment. What determines how successful a system is how well-designed and properly implemented each component is in terms of both functionality and safety for users.

If you want to keep your machine from costing you money in the wrong way, operators need to be good at learning how the vacuum emulsifier works and how to use it. They also need to know a few common ways to solve problems:

◎ Keep an eye on the emulsifier’s vacuum pipe to see if it’s open or closed, and check to see if the sealing ring is not leaking.
◎ Check the vacuum valve if open, that the vacuum pump is refueled, whether the water tank is full, and that there is enough water in the vacuum pump.
◎ You can inspect to see if the power is flowing smoothly and if the electrical cord is leaking.
◎ Make sure that the blades of the motor are running smoothly and that the motor itself is in good working order.
◎ Check the homogeneous head to see if it is strong and if any external frame jams them.
◎ Check whether the electrical control cabinet’s relay tunes out and the restriction transfer is in the released position.
◎ Check if the stirring shaft revolves and if the scrapers are slightly worn.
◎ You must make sure that no external frames come into contact with the scraper wall, and you must stop it from turning quickly.

The MAKWELL jam and sauce filling machine fill various high and low products in viscosity, such as paste sauce, jam, chili sauce, beef sauce, chicken sauce, soybean sauce, tomato sauce, etc. For filling jam and sauce products, the machine use a piston pump. And with a touch screen, you may fill all bottles in a single filling machine with great speed and accuracy.

jam and sauce filling machine

Features

1. A PLC, a touch screen control panel and a weighing device are used to control and run the machine.
2. Each filling head comes with a weight and system feedback.
3. Micro adjustments can be made to each filling head, giving the operator more control.
4. A diving style of filling is used if the filling product is very foamy. It makes less foam and can be used with different types of filling.
5. Sensors, such as photoelectric and proximity switches, are used to stop the machine and alarm if there is no bucket, no filling, or if the barrel is blocked.
6. The parts that come into contact with the filling materials are stainless steel 316. This makes it easy to clean and safe. Stainless steel in the machine frame is not less than 2mm thick.
7. This jam and sauce filling machine as a whole is safe, clean, and can be used in many different workplaces or filling productions.

Filling Parts Characteristics/Properties

Jam Filling Machine

Fulfilling Accuracy Expectations

◎ 5 ml to 5 ml: ± 2%
◎ 5ml to 15ml: ± 1%
◎ For over 15ml: ± 0.5%

Filling Nozzle

◎ Check valve with a spring-loaded ball.
◎ Stainless steel 316L is used to make the filling nozzle.
◎ The food-grade reinforced silicone hoses are used to move products.
◎ Our equipment is fitted with a unique attachment system.
◎ The final design is made for the product to be filled.

Shutoff system for filling nozzles

The jam and sauce filling machine system keeps viscous and semi-viscous products from leaking

◎ Made from stainless steel 316L.
◎ A pneumatically activated plunger is used to close the nozzle.
◎ An air hose system that is easily disconnected for washing down.
◎ With no help from tools, nozzles are easy to disassemble.
◎ The food-grade reinforced silicone hoses are used to move products.

Volumetric Piston 

◎ Control from the servo motor.
◎ 316L stainless steel ball check valves.
◎ Volumetric chamber made of 316L stainless steel.
◎ Piston packing that can be autoclaved and FDA-approved.
◎ Infeed Ø
◎ Outfeed Ø
◎ With attachment system called Tri-Clamp.
◎ You may disassemble the piston with no help from any tools.

Control System

◎ Panel controls are made of stainless steel.
◎ Two-axis swivel control panel in stainless steel tubing.
◎ Control panel with emergency stop.
◎ An industrial PLC controls the machine.
◎ With HMI resolution.
◎ Has color touch screen display of 7 inches in size.
◎ Automated feeder/conveyor speed control and more.
◎ The regular functioning of the equipment displays an alert.
◎ Has the ability to use several interface languages.

Highlights

◎ Aluminum is anodized, and the frame is covered in stainless steel 304.
◎ Legs are adjustable to keep the table in line and level.
◎ A raised work surface that is simple to clean.
◎ The machine includes many brushless motors for smooth and quick operation.
◎ Inside the machine, frames are safe electrical and mechanical components.
◎ There are electrical and mechanical parts inside the machine frame that are completely safe.
◎ The top plate of the base is watertight, protecting all of the mechanical parts inside.

This jam and sauce filling machine is applicable as a  jam filling or sauce filling.  Choose your preference! Feel free to contact us if you have any further questions!

Yes, we are! We present you the MAKWELL mayonnaise making machine! We are a China-based professional Mayonnaise Machines Manufacturer of mayo-making equipment. We make machines for a lot of different industries that use them to make mayonnaise and other products.

Having a great mix means having great technology. With our  mayonnaise machines , you can make mayonnaise in both small-scale and large-scale production, creating smooth, flavorful blends that remind you of homemade mayonnaise.

Mayonnaise Manufacturing Process

When it comes to making good mayonnaise, following recipes isn’t the only thing you need to think about. Proper mixing is also important. Now, it would be easy to make mayonnaise that is smooth, homogeneous, and tastes good with an emulsion of all the ingredients.

Remember that the viscosity of the ingredients has an impact on the mayonnaise-making process. To make high-quality mayonnaise, we need to mix the ingredients correctly. Therefore, the type of mixer, its speed, the number of agitators and blades, and The mixing method are all important in making a homogenous mix.

Mayonnaise making usually starts with the following steps:

◎ The egg yolk is first mixed with the water, followed by one-third of the vinegar.
◎ It is mixed in a vessel, and the ingredients are checked to make sure they are evenly spread out and hydrated before adding the oil in the next step.
◎ While the oil is being added, the mixing keeps going until the viscosity of the mixture reaches a high level.
◎ During the “cold process,” the temperature should not go above 5°C.
◎ Slowly add the vinegar and oil to the mixture.
◎ Temperatures of 70°C and warm filling are typical of the “hot process.

How can our machine help your mayonnaise manufacturing business?

✅ Our  mayonnaise machine is built to the highest standards so that you can make mayonnaise with superior quality. The machine is able to make mayonnaise from start to finish, including the rapid preparation of premixes, hydration of thickeners and stabilizers, as well as the final preparation of the oil-in-water emulsion.
✅ The mayonnaise making machine circulates water through its system.
✅ The yolk of the egg is added to the vessel, while powdered eggs are quickly wetted and spread out in a high-speed liquid stream.
✅ All of the remaining ingredients that make up the aqueous phase are then put into the vessel or into a feeder that picks up powder, depending on how big the batch is and what the powder looks like.
✅ The powerful blades of the mixer make sure that all of the ingredients are mixed, spread out, and hydrated.
✅ The oil is added to the mixture at a controlled, timely state, just enough per second to stabilize the solution.
✅ Stabilizing the solution is achieved by adding just enough oil every second to maintain a steady flow.
✅ The mayonnaise ingredients enter the machine’s work head, where they are exposed to strong high shear.
✅ As a result, an emulsion is quickly formed by dispersing the oil into the aqueous phase. Finally, lemon juice and vinegar are added to the emulsion.
✅ As the viscosity rises, the product is recirculated to keep consistency.
✅ The final product is released as soon as the mayonnaise making process is done.

 

For many years, MAKWELL has been producing filling and packaging equipment throughout the globe. Because of the advanced technology, expert teams, and dedication, providing efficient e-liquid filling machine to every industry is never a hassle for us.

Here are some of the reasons MAKWELL e-liquid filling machines are of high quality. And why should have them;

MAKWELL e-liquid filling machine comply with international quality standards

When it comes to manufacturing machines, it is mandatory to ensure that an e-liquid filling machine’s quality meets the criteria established by international authorities. Our e-liquid filling machine has earned the following product certifications;

1.CE Mark of Quality Standards– The CE mark indicates that it meets all-important health and safety standards. It also shows thorough documentation of the E-liquid filling machine and its components.

2. GMP Standards– The goal is to ensure quality standards and consistency in production.

3. ISO Certifications– The ISO certification shows that the management or manufacturing process complies with quality assurance and standardization rules.

Each certification has its own set of requirements and numerically classified standards.

E-liquid filling machine

Plays an Important Role in the Production of E-liquids

MAKWELL’s e-liquid filling machine is used a lot in the core manufacturing units of many different businesses. It has played a huge role in lowering production costs and raising income. The following are some reasons why you should invest in our e-liquid filling machine .

✔ Easy-to-use systems
Our e-liquid filler has simple and quick settings to quickly do filling procedures like rotating fillers, capping containers, moving, filling products, pumping speed, and more. And fill thin and viscous substances.

✔ Upgrade advancement
Our e-liquid filling equipment is always getting better. This means it doesn’t have to be replaced every few years. Many industrial companies start with a 4-6 filling head filling machine that will likely grow over time to 16 filling heads.

✔ High Quality and Consistency
Because the equipment provides an accurate filling volume for a set number of sizes, you don’t have to measure each vial or container. This machine can fulfill each container with an exact volume, mass, and product level.

✔ An energy and time saver
The e-liquid filling machine don’t require much human labor. On the other hand, a longer production time can save you energy.

MAKWELL E-liquid Filling Machine Characteristics

✔ Adaptability to Diverse Container Types
Using our automated e-liquid filling machine, you can fill a wide range of containers, from small to large.

✔ Cost-efficiency
You can choose whether to buy a semi-automatic or automatic E-liquid filling machine based on your budget. An automatic E-liquid filling machine is the best option if you have the resources and have plenty of space. Our automatic E -liquid filling machine does all of the work for you, so you don’t have to do any work or spend any time.

✔ Timing & Execution
With our e-liquid machine, you can fill e-liquids at the correct concentration and time, with custom specifications and affordable costs.

With all mentioned above, e-liquid filling machines manufactured by MAKWELL are undoubted of the highest quality and a must-have!

Changes in consumers’ tastes are expected to drive the jam market to grow in the next few years, especially in growing cities. They are now looking for food that is easier to carry with them and eat on the move. In addition, we all want Natural, healthy products that provide the same nutrients that fruits do. This could have a huge positive impact on the future of the jam business, especially with jam filling machine production.

If you want to pack jam, you will need a jam filler machine manufacturer to meet your needs. MAKWELL is a company in China that manufactures  jam filling machine s. Our production line is highly reliable and uses the most advanced automation technology. We offer jam Filling machines that use piston-type fillers to fill thick jam products into various container sizes effectively.
Jam Filling Machine

MAKWELL Jam and Sauce Filling Machine

✅ Using the MAKWELL jam and sauce filling machine, you can correctly and quickly fill a broad range of products, from low viscosity to higher viscosity products. Widely used in jam and other industries.

✅ Our jam filling machine can dispense jams in volumes ranging from 50ml to 1000ml every cycle in an automated, multiple-position, inline system. Available in various nozzle configurations, including 6, 8, 10, 12, and 16, depending on the production needs 。 To increase production, you can choose a dual-lane option. You can also keep valuable line space by choosing this option.

✅ Our filling equipment is a stainless steel frame, which is very durable. It comes with PLC control and a touch screen HMI, which means it can be controlled reliably and consistently with minimal effort from the operator. Precision-board, thick-walled metering cylinders Make sure that products are dispensed correctly.

✅ The servo motor-driven screw is faster and more accurate. For hygienic operations or usage, food-grade stainless steel and plastics are used. Anodized aluminum parts and many other features are available for the motorized conveyor and indexing system.

✅ The jam filling machine features a “No container, No filling” system that prevents spills and waste by detecting missing or misplaced containers. A dual-stage fill actuator with variable, independent speed control provides accurate “no-spill” control for topping off products or filling complicated products.

✅ Before empty containers get to the piston filler, they rest on the main conveyor. When containers enter the filler, optical sensors count them to guarantee that all containers are in the correct location. When in position, the pneumatic bottle clamping mechanism locks them in place 。 Under each filling head, containers are placed in the right place to prevent underfilling or overfilling.

✅ Stainless steel valves fall down into the bottles to fill them quickly, accurately, and consistently. Upon reaching the desired volume, the out-gate cylinder moves out of its place. This allows the filled containers to go on the conveyor for the sealing process.

Want to fill your jars with a jam filling machine? Explore more on our customizable jam packaging for your production line, and we’ll provide you with the filling solution you’ve been looking for. Give us a call to discuss your packaging requirements!

As you prepare to purchase a vacuum emulsifying mixer and decide what factors you should consider when buying, the next important thing you should know is how to assess the machine’s efficiency.

Here at MAKWELL, while we are dedicated to providing you with the best machine to suit your production needs, we would also like to assist you in finding the right vacuum emulsifying mixer for your purposes and applications.

 

vacuum emulsifier homogenizer mixer machine

To give you some additional insight, we’ve put together a few highlights of a good vacuum emulsifying mixer that you should think about when you’re trying to figure out how well the mixer is working:

◎ Being able to mix different types of product ingredients

Some substances will require more effort when mixed. As an example, think about oil and water, which are immiscible and essential ingredients in lotions and salves. This is where emulsifiers come into play. should be no problem for your mixer.

◎ Consistency of the emulsion

Because another thing to think about when looking at the efficiency of a mixer is how well it can emulsify different types of substances. It’s important to pay attention to thickness and surface when blending to achieve your desired consistency. of this, you Should make sure your mixer machine can do an adequate job of emulsifying.

◎ Adaptable units

The mixer equipment must mix, emulsify, warm, homogenize, cool, heat, and vacuum simultaneously.

◎ Efficient Cooling System

The emulsifier gives off a certain amount of warmth. The warmth makes everything more convenient. In any case, you’ll need more time to mix things. The longer it takes, the warmer it gets. With a cooling framework, you ‘ll be able to clear that concern.

◎ Electrical warming testers

A vacuum emulsifying mixer that homogenize, test, and regulate electric heating should ideally have a double temperature.

◎ Pump that is movable

Exchange siphon is an excellent way to make the release of the finished item easier and faster. The homogenizer must also function as a siphon.

◎ Multi-speed homogenizers and fomenters

To homogenize effectively, the vacuum emulsifying mixer homogenizer’s speed and force are essential. It can process a greater range of molecule sizes with higher efficiencies as it gets faster and more powerful.

◎ Vacuum framework

A vacuum emulsifier’s main feature is how it makes emulsions in a vacuum. As we know, air movement makes it hard to get a better mix. So, there’s the vacuum framework. The process ensures that the emulsification and blending happen simultaneously by removing any air bubbles framed during the process. Also, it moves the ingredients from any remaining parts to the main emulsifier blender.

◎ Oil pressure lifting framework

Having a vacuum emulsifier needs a lot of help. As long as it has an oil or water-driven lifting system, it won’t be a problem. Why does this happen? Cleanup and support are less of a problem because this component does them quickly. they mainly involve controlling oiliness.

◎ Inline high-shear blender with pipes

Blenders with high shear levels are capable of emulsifying and homogenizing outer materials. This feature will make it much easier to adjust and monitor the temperature.

Installing an e-liquid filling machine,Here are some safety precautions to keep in mind.

  • Experts with experience in installing machines should conduct the installation.
  • The e-liquid filling machine is only for working areas that aren’t corrosive or explosive.
  • Make sure all electrical connections are properly grounded.
  • You may use forklifts to transfer machines between locations. Do not use overhead cables or slings.

As you operate the e-liquid filling machine, take the following safety precautions;

  • Those with training will only operate the e-liquid bottle filling machine and capping machine. The operators will receive proper training under supervision, assuring that they have read the operating manual and understand its contents.
  • There will be no open doors during the operation of the machine.
  • All safety switches will remain on while the machine is in operation.
  • During machine operation, there will be no changes to the control panel.
  • In case of an error, stop the machine and correct the error right away. If you continue with the process, be sure no tools remain on the machine.
  • Maintain a clear view of the equipment and a clean environment around it at all times.
  • Do not try to slow down the machine with hand or direct tools.
  • It’s essential to put signs on the main structure of the e-liquid filling machine before you start to do maintenance or repair work on it.
  • Before doing so, turn the machine off entirely. Wait at least one hour after the machine has completely shut down before removing parts.
  • No skipping on all safety measures.

The vacuum emulsifying mixer consists of a lot of different components. The composition of the vacuum has a lot of sub-equipment inside the vessel that does work like emulsifying and stirring. The following are the significant components of the vacuum emulsifying mixer, which all play different roles in the emulsification process.

vacuum emulsifier homogenizer mixer machine

Mixing Vessels

Scrubbers can easily operate the vessel because the inside shape is like a circle. The material can charge to a maximum of 90% with a standard charge simultaneously as the vessel’s maximum capacity. We are ready to build vessels based on your request.

◎ Standard Type

Presswork produces the head plate at the bottom of the mixing tank. Giving off heat changes the shape of the inside pressing method, which has a smooth interior within the mix tank.

◎ Hemispherical

A high degree of agitating indicates a high level of proficiency. Material measures apply to single-edge conditions. Direct heat is less than at any other time, and agitating with low strength is more productive. Even so, it might be possible to move a limited number of materials.

◎ Agitating Parts

• Agitating Tools

Choose the type of blade and the speed that works best for your needs. It has a rotation recorder and a tachometer on it. You can also change the speed at which things rotate. The shaft portion has high-quality oil sealing under particular safety systems.

• Scraping Tools

The scraper should move or circulate the heated or cooled product by vessels within the wall to provide an efficient heat exchange with a heat-conductive surface. The inside of the vessel is round, making the scraping blade and heat exchange work better. You may take off the scraping blade with a simple swipe of the finger. Teflon, neoprene, and nitrogen rubber are applicable. You can select the material best suited for your application.

Higher Shear Mixer

It’s becoming more common to spread and mix materials as evenly as possible without specialists; Because these quick-slashing blends are used most of the time. Some features are common to all models; A turning cutting edge resembles a turbine. It is It is possible to obtain a fine dispersion quickly by creating a lot of disruption and percussion.

• Homo Quick Mixer

When materials pass between the turbine vanes and the stator, it gets emulsified and spread out. For more slashing power, you can use a special seal. And set the blender’s speed to the highest 10000 rpm. Nevertheless, the reverse homo blender can be replaced by the suck-down homo blender. With this, the vessel begins to circle rapidly, indicating a high success rate for scattering power.

• Scattering Mixer

The scattering mixer has very sharp edges, and its blades are circular disks. The powder product spreads out fast into a fluid, and powder chunks are cut to speed up the process; And pounded equally. The serrated blade spreads the powder, distributing the fluid evenly.

• Ultra Mixer

The ultra-mixer can get rid of all kinds of excess that fall into the blender. It has the same scratching power as a rotating hood but a higher cavitation level. The ultra-blender works by pounding the material; powder. It is additionally used for very thick materials and cleaves very well.

Considering the fact that filling paint takes a great deal of precision and care, a paint filling machine is essential in the paint production line. To choose the proper equipment for filling painting products, consider that these machines are customized better to suit the specific needs of each client or product. Paint filling methods fall into groups based on their doing: gravimetric and volumetric filling

.paint filling

In addition, the level of automation of the equipment will depend on the factory usage. Filling machines that are more automated are common in factories that make volume products.

Take a look at the different types of paint fillings.

1. Gravimetric Filling

A gravimetric paint filling machine needs a weighing machine to keep track of the weight of the products when filling containers. The doing device pours the proper quantity of product into the container under the control of a filling scale. The gravimetric system is very good at controlling how much product goes into containers. Using this machine, you can fill drums, cans, pails, and other containers sold by weight.

paint filling machine

Gravimetric Filling System Advantages

✅ When we use gravimetric equipment to fill paint, we talk about products sold by weight. All automated and semi-automatic gravimetric filling machines have a digital display that makes it easy to keep track of weight.

✅ The equipment can fill products with high, medium, and low viscosities. Cleanup is simple because of its system, which is also easy to maintain. It is inexpensive to maintain and is suitable for abrasive materials.

2.Volumetric Filling

In terms of speed, volumetric filling is preferred. A valve on the filling machine lets you know how much is in the container. The most common applications are for pails and cans.

Many industrial projects use volumetric filling to fill paint or other products quickly. It also has a high level of accuracy. Increased efficiency doing devices have improved volumetric filling accuracy—a device adaptable to meet the needs of Forhigher types. -volume manufacturing, the volumetric filling is the preferred method of filling.

The level of automation you can achieve with industrial filling machines depends on the specific needs of the manufacturing facility. In most production lines, semi-automatic equipment fills small or medium-sized batches of products. And automated equipment is for medium to larger batches of products.

When it comes to filling paint products, the best kind of automation has the following qualities:

• The automatic control of any operating variable includes dosage rate, weight or volume filling, quality assurance, speed, and rejecting defective products.
• The ability to automatically change a container’s format, especially on large volumetric filling systems.
• Automatic cleaning systems for hoppers and dosing equipment are essential for volumetric filling.

We use mixer machines when we need to break down or mix materials. MAKWELL mixer machine features a homogenizer type of stirrer for blending, homogenizing, or mixing substances.

Our mixer machine has features that can help a lot of different industries. This machine is best for cosmetics, food, chemicals, and pharmaceutical products.
Vacuum Emulsifying Mixer for cream

 

Cosmetics

Mixer machines with homogenized features help cosmetics get the right consistency and stay stable. High pressure from the machine allows products to maintain their oils. That is why lipstick, shampoo, lotions, creams, facial cream, herbal cosmetics, hair cream, gel, and other cosmetic products are stable and last longer.

Food

We can’t deny that jams are our favorite. Homogenization keeps the layers of the product from separating, making the pickles tasty, fragrant, and lasting longer. So, the food industry uses homogenizer mixers for mayonnaise, dressing, jam, ketchup, tomato sauce.

Instead of heat, homogenization introduces pressure to food; This keeps nutrients, flavor, and chemical properties intact. A homogenizer mixer machine will allow food manufacturers to produce large quantities of food and have a cost-effective process.

Pharmaceutical

Our mixer machines help this industry produce medical products such as ointment, gel, paste, ultrasonic gel, etc. Large-scale mixer machines are essential for manufacturing drugs. Moreover, it should be capable of reducing particle size and mixing well. A mixer machine can help achieve these results.

Chemical

Our mixer machines help chemical manufacturers improve their mixture quality. Your pre-mixes will not have lumps in them, reducing media mill screen clogging, helping you save on maintenance costs. Chemical industries use mixer machines for producing polyester, silicone gel, and other chemical products.

The many uses of the homogenizer mixer machine, especially in pharmaceuticals and food processing, need to be hygienic. With this, the 3-A and CGMP guidelines apply to our industrial mixers. This sanitary system requirement helps with the development process and keeps contamination from spreading.

Buying a MAKWELL Mixer Machine: What You Need to Know

As you plan to buy a mixer machine, we assist you in considering many factors. We will examine the following factors before recommending one to you.

  • Examine the reasons why your business requires a mixer machine.
  • Determine the size of the motor or how many watts the machine needs.
  • The speed range of the machine (rpm).
  • The volume capacity of the machine (mL).
  • Mixer machine sound level (dB), weight (in kgs), and Dimensions (in mm).

Homogenization in the mixer machine is essential to preserving food and promoting long-term storage because it uses high pressure. A mixer machine is what you need, whether you work in pharmaceutical products, chemicals, cosmetics, or food industries.
In choosing the perfect device to homogenize your products, you should consider some factors and work with a manufacturer to support your vision.

Things to do before you start an e-liquid filling machine.Before using your e-liquid filling machine, carefully check them so that you don’t make costly mistakes.

Here are some steps to follow before your startup:

  • Double-check all in-out electrical connections of the e-liquid filling machine. Loose connections might cause problems with the device, so make sure they’re all right.
  • Make sure the MCB is on.
  • Keep the air pressure at a steady level. The pneumatic unit’s pressure should be 5-6 bar.
  • Fill the product tank with the material you intend to use.
  • Make sure all the connections are safe and secure. The liquid should completely cover the suction pipes.

The E-liquid filling machine has two safety features and an alarm for added protection. Press STOP to stop the equipment if an alarm sounds. Upon removing the cause, the alarm will stop. Press the STOP button to deactivate it.
E-Liquid Filling Machine Advantages

Getting Your E-liquid Filling Machine Up and Running

  • Turn on the main electrical supply to start the e-liquid filling machine; This powers the control panel. Turn on the main switch to activate the control panel. The machine is now ready to use. This happens when the green lamp lights up.
  • After the control panel, turn on the conveyor unit. First, turn on the conveyor, then the filling, and finally the capping units. There are three green START buttons on each of the three units.
  • Upon activation, the conveyer belt moves and brings the containers to the filling station. Auto sensors start the filling unit when the container is in the right place, while the pneumatic system stops the containers once the nozzle is in place.
    As the liquid enters the distribution tube, it runs to the nozzle, then is sprayed into the container. The conveyor moves the containers to the capping unit after filling. Vibration guides the crowns to the chute. Then a wheel holds the containers in place while the crowns are attached to the container’s neck.

 

Shutting off the E-liquid Filling Machine

  • Press the red STOP button on each unit to stop the e-liquid filling machine. The exact order as when you started the machine, from the conveyor, filling, and the capping unit.
  • Bring the main switch button to the STOP position to deactivate the control panel.
  • The last step is to turn off the e-liquid filling machine’s main power supply.

 

How to troubleshoot the E-liquid filling machine?

  • Check the main power source if the machine and conveyor system don’t start. This usually fixes the problem. Make sure the MCB is working, and test the START button.
  • For improper filling of containers, adjust the distance between the bottleneck and nozzle.
  • If the containers do not stop, ensure the air pneumatic supply is working for the stopper unit. Between 5 and 6 bar, the air pressure should be good enough to work. Adjust the limit switches if necessary.
  • Inspect the pneumatic unit if the crowns don’t fit the container for the bowl feeder unit. 5-6 bars of air pressure are appropriate. Make adjustments if necessary. In many cases, improper capping occurs because of the distance between the containers and the capping device; adjust the capping unit’s height.

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