An automatic shampoo bottle filling machine fills a bottle with the exact quantity of shampoo. This machine is portable and adaptable to various bottleneck diameters. It’s the perfect piece of equipment for your shampoo-filling requirements as it is made specifically to adapt to the evolving standards of the shampoo business. A shampoo bottle filler that operates automatically is the ideal option, and here’s why:
✔ Automatic shampoo fillers use PLC control; use a Siemens PLC with a touch screen and a piston filling form. The discharging mouth is set accordingly to the filling bottle, and the remaining parts of the operation may be completed by touch screen.
✔ When there aren’t enough materials, a protective mechanism causes the machine to halt and sound an alert.
✔ Made of USU304 steel, the parts that come into contact with liquids are made of USU316 Teflon and POM.
✔ The variety of filling materials also expanded along with the benefits of an automatic servo piston filling machine—Filling materials that include particles, such as lengthy strips of solid substance.
✔ Each filling head on this machine is autonomous and may be operated by a touch screen. Adjustable to the user’s demands by setting various material viscosities for dive filling and vacuum filling.
✔ Specialized vacuum filling and dive filling for customers whose materials have a high foam concentration. A unique mixer and heating hopper for products that lack fluidity and are prone to precipitation.
✔ Gravity flow filling machine for low-viscosity substances. Piston filling machine for high-viscosity material
✔ The piston cylinder is driven in this machine by a serve ball-screw mechanism. Oil, sauce, ketchup, honey, shampoo, lotion, lubricant oil, etc., are only some of the many filling liquids for which it is suitable. It also applies to the chemical, medical, cosmetic, and agrochemical industries.
✔ Piston-filling machine for high-viscosity liquids, such as shampoo, hair condition cream, hand cream, dish cleaning liquid, and so on, has a noticeable impact on the daily chemical, cosmetic, and food industries.
✔ A twin rod-driven system with a servo motor increases machine stability and filling volume accuracy to 99%. The filling capacity is adjustable without changing parts, making it easy to use.
More Product Details
◎ Filling Heads
All filling heads have anti-drop technology. It guarantees no wasting of materials. The filling head’s diameter also depends on the barrel mouth’s diameter.
◎ Liquid Valves & Material Pipes
The material pipelines link to the valves. A hand wheel controls the height of the filling spouts.
◎ Material Tank
Material tanks for storing liquid materials. Because it comes into touch with the filling liquid, a tank might be made of SUS 316 material.
◎ Bottle Clamping
Adjusting the width of the guardrails on each side of the conveyor belt may facilitate the passage of bottles of varying sizes.
Shampoo Characteristics To Consider When Choosing Automatic Shampoo Bottle Filling Machine
In order to determine which shampoo filling machine is ideal for a particular product and market, we must first understand its qualities.
☞ Viscosity
There is a wide range in the viscosity of shampoo, from very thin to quite thick and viscous shampoos. As a result of these differences, there is no universally applicable filling equipment for soaps and shampoos as there is for bottled water. The overflow filler is for low- to medium-viscosity products—a pump filler for filling very thick substances. The properties of the particular soap or shampoo influence the filler used in the bottling process.
☞ Foaming
Foaming may occur during the filling process with certain liquid soaps and shampoos. The foam is avoidable in a variety of ways, depending on the bottle filler type.
Overflow fillers are effective against foam because of their specialized nozzles and continuous product recirculation. Fix this problem by increasing the fill duration of the overflow filler by a small amount. However, not all shampoos and soaps will be able to use the overflow filler. It may be necessary to use a bottom-up fill method, anti-foaming nozzle attachments, or other strategies to prevent product foaming when using thicker goods on various filler types. Again, the best way to avoid foam will depend on the kind of soap or shampoo.
☞ Particulates
Many soaps and shampoos will include particles to increase the product’s ability to scrape and clean. Pump and piston fillers often come to mind when particles manage such materials. Overflow filling equipment can, nevertheless, manage tiny particles. Certain grittier soaps may still be bottled using the overflow filler if the machine can also handle the viscosity. As previously, the size and quantity of the particles involved in each product will decide the appropriate equipment.
☞ Bottle Caps
Soap and shampoo bottle cappers will be more concerned with the packaging than the contents within. The caps on shampoos and soaps may be either basic flip tops, flat screw-on, or even pumps. Each of these caps typically screws into the bottle in question. However, there are always special cases. Most soap and shampoo bottles on the market may be sealed using a spindle capper or chuck capping machine; however, specific components may need to be placed or inserted for pump tops and other specialized lids to provide a consistent and reliable seal.
Conclusion
The best automatic shampoo bottle filling machine is one that is very adjustable and practical for manufacturing. A device that can fill several bottles in batches all at once, producing large quantities of shampoos efficiently. The variety of containers it can hold provides the best flexibility.
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