Professional Bottle Filling Machine Supplier

A ketchup bottle filler or ketchup filling machine is used to package a wide variety of liquid products, such as ketchup, sauces, oil, milk, etc. This machine guarantees accurate filling by using a servo motor. Modern electrical and pneumatic compon ents, as Well as well-known sensors and seals, go into the making of this bottle filling machine. Parts of the device that contact the product are made of 316 stainless steel, making it ready for use immediately upon installation.

MAKWELL Ketchup Bottle Filler

Ketchup filling machines are available in various capacities to accommodate any company’s bottle-filling needs. The servo motor controls the liquid flow in the rotary lobe pump filling device. The CIP system found on most of these filling machines makes them suitable for usage in the food manufacturing sector. In addition to ketchup bottle filler, a comprehensive selection of capping and labeling machines are also available. Choose the ideal bottle for your needs by considering its size and the form of bottle caps.

The filling machines used for condiments like ketchup and tomato sauce are well-organized, compact, and accurate. There is a 316L stainless steel build to the apparatus. It is also based on a piston system. Its efficiency and speed make it an excellent choice for any business producing tomato-based products like sauces.

🔵 Sauce Bottle Filler Working Principle

The filling machine for sauce bottles has a horizontal mixing hopper to prevent the hardening of the liquid and guarantee precise filling for every bottle. The filling head of the filling machine is positioned closer to the bottom hopper than conventional filling methods need. compensating for the problem of filling materials rarely. This machine also allows for modifying filling heads to meet individual customer requirements. After filling with liquid, containers are ready for the capping and sealing machinery.

The capping and sealing equipment provides an airtight closure and prevents sauce contamination. Products move throughout the filling and packing operations by an efficient system of conveyors. After that, unique labels are used to further the branding and marketing. Because of the stringent re requirements placed on Filling Ketchup in Terms of Concentration, Leakage, And Cleanliness, Smart and Information Technology Put and Productivity May Be Achieved USING FAST, Precise Filling and Packaging Machnes Equipped with Modern Communication Features.

🔵 The different types of ketchup filling machines

Tomato Paste Filling Machine

Tomato pastes are ideal for dipping and spreading because of their high viscosity and thick texture. To accurately measure and distribute viscous tomato paste, rotary pumps often apply in filling machines.

Tomato Sauce Filling Machine

Tomato sauces are more substantial than pourable liquids but may still be poured with little difficulty. Piston filling machines often fill them. Filling sauce into bottles is the job of piston fillers, which use a piston and cylinder system to pull the liquid into the cylinder. The ketchup filling machine is so sophisticated that it has surpassed comparable products. Filling common chemicals, oil, sauce, detergent, cosmetic, medicinal, combustible, and hazardous materials is also possible.

For operational convenience, the ketchup filling machine uses a PLC and touchscreen control panel. The ketchup filling machine has precise measurement, a sophisticated construction, smooth operation, low noise, a wide range of adjustments, and a rapid filling rate. Metering for each filling head may be customized by the operator using the touchscreen control panel. This tomato sauce filling machine’s exterior is built from high-quality stainless steel. GMP standard for presentation.

🔵 Ketchup Bottle Filler Features

Reliable Product Measuring

Accurate filling to a set volume or weight is possible with the machine’s accurate measuring tools. This guarantees that each and every product is filled with precision and uniformity.

Depending on the filling material, you may choose filling nozzles of various lengths and types.

Adaptability to different viscosities

Conventional gravity fillers might struggle with the high viscosity of ketchup, making it difficult to regulate the flow. Because of their construction, they are able to efficiently handle higher-viscosity liquids and guarantee accurate filling volumes.

Conforms Hygienic Requirements

This equipment is built with sanitation in mind, with features that make it simple to clean and adhere to food safety standards. They are simple to disassemble and clean, which aids in avoiding infection and keeping products secure.

Fast Manufacturing

The fast and consistent filling processes of this ketchup filler machine make it ideal for use in high-volume or fast-paced assembly lines. Their ability to fill quickly is suitable for mass-producing sauces.

Flexibility

As a result of the ketchup filling system’s versatility, it may pack not just ketchup but also a wide range of other consumable and non-consumable liquids.

Complete Filling Line for Ketchup

We are China’s most reliable quality ketchup and sauce packaging equipment supplier. Our company has achieved ISO 9001:2008 certification because we consistently provide customers with reliable machinery that needs less upkeep. Before going into operation, our product undergoes rigorous testing to ensure that it meets all of our high standards.

Ketchup filling lines are available, and we have a stellar reputation for machinery efficiency and durability because we use cutting-edge manufacturing techniques and premium materials. Because of the advanced automation, our ketchup manufacturing line has earned a st ellar reputation in the food processing sector. It’s essential to think about labeling and capping machinery in addition to the ketchup filling solution.

Ketchup Filling Machines: Why you should choose us

Competence and Longevity

When it comes to sauce filling machines, we are the established industry leaders. Customers respect our expertise and look to our team for direction in choosing the best equipment for their manufacturing process.

Reliability and Excellence

Our ketchup filling machines are considered by many the best in the industry. Many trusts that our equipment will reliably produce precise filling that ensures product consistency and reduces waste.

Custom Solutions

We provide ketchup filling machinery that is modifiable to suit the needs of individual factories. The ability to customize the machine’s parameters to meet specific requirements (eg, bottle sizes, filling volumes, and speeds) is highly valued by consumers.

Commitment to Requirements

MAKWELL sauce filling machines and packaging equipment adhere to all applicable health, safety, and quality requirements in the food processing sector.

After-Sale Services

Our after-sale services, which include technical support, training, and fast response times, are second to none. Customers value having someone they can trust in their corner who will listen to them, fix them quickly, and keep them from going down.

It’s not always easy to choose the best filling liquid machine. There have never been so many options available. But if you want to boost liquid manufacturing output, you’ll need a liquid filling machine . one, your company will always be playing catch-up. Investing in suitable equipment early on will pay dividends later on. However, there are many variations among liquid machines, and you should learn to recognize the features that are most essential to you.

You’ve come to the correct spot if you work with liquids and want to know more about filling liquid machines. In order to help you choose the best liquid filler, we’ll go through the five most important factors to consider.

Advantages of Using Liquid Filling Machine in Your Company

We’ve previously established that liquid filling machines are essential for every business that wants to maximize output. However, there is a wide variety of liquid filling equipment to choose from. It may seem daunting to choose the one that is best for you. You must first recognize the nature of the commodity at hand. With this method, you may locate the ideal equipment for your particular product.

The size of your manufacturing capacity is the next logical inquiry. There are three possible outcomes, depending on the response. These three different types of filling machines are: manual, semi-automatic, and fully automatic. If you’re just getting your firm off the ground, a manual filling device is probably your best bet.

An automated filling machine is your top choice to grow as widely as possible and maximize output. Automatic filling liquid machines are state-of-the-art in the filling sector and can help your company in many ways. Here are five benefits your company will get from using these devices.

✅ Consistent

When manufacturing in huge quantities, maintaining a steady production rate is paramount. Not only does an automatic filling liquid machine save time, but it also reliably generates top-notch results. To provide just one example, an automatic machine can fill containers with liquid more quickly, more consistently, and with less waste than a human can.

✅ Rate

Successfully achieving the job at hand is the most important consideration. The filling industry is a prime example of this, as higher production immediately increases earnings. Liquid filling machines provide results that cannot be compared to those produced by a factory that is filled by hand. One hundred fifty containers may be filled in one minute using an automated method. Accidental waste and spills will no longer occur because of these gadgets.

✅ Simple Connection

The convenience of incorporating these devices into existing systems is a notable benefit. They are readily integrated into preexisting assembly lines or may be customized with components like conveyors to solve production-related concerns. In the long run, an automatic liquid filling machine may do wonders for your company’s efficiency.

✅ Adaptability

The adaptability of the filling liquid machine means they can maximize output. As long as the filling concept remains the same, they can handle a wide variety of items and containers with ease. A bottle filling machine, for instance, can fill bottles of varying sizes and shapes without needing any special modifications. Most modifications are possible without breaking the production flow and even breaking out the devices. To increase output, reducing the number of breaks between processes is essential.

✅ Usability

The convenience of these devices is one of its many advantages. Modern kinds of automatic liquid filling machines, although giving the impression of being a complicated piece of machinery, offer an easy-to-use interface in which you can enter all essential information. The operator just has to enter the data once, and the system will take care of everything else. Slight adjustments may be necessary depending on the filling product, although they are usually simple.

Reflections

What really matters when deciding on the most suitable liquid filling machine is the nature of your company. It is dependent upon the requirements, the materials, and the scale of manufacturing. Should you invest in a compact liquid filling machine or a larger one capable of more output? Ultimately, only you can determine the correct response to this inquiry. The most crucial step is educating yourself and a trusted filling machine manufacturer.

Finding the Best Liquid Filler

A number of factors determine the optimal filling material. Just like if you want your transparent bottles to appear the same, filling them to the same level is ideal.

Is it time for your firm to launch a new product? It is crucial to choose a suitable fill when packing liquid items. Getting a product to market that is uniform in quantity, quality, and presentation throughout all batches requires extensive preparation. Manufacturers have many options for filling liquid products, including volume, fill line, and weight. The following describes the conditions in which each fill type is most appropriate for your products. Let us know which method you prefer; we will guide you to the most suitable liquid-filling equipment.

🔵 Level-Fill

If you set your machine to fill containers by level, it will fill each container to an exact level. The goal is to manufacture products that give the impression of holding the same quantity. Clear containers that showcase the contents are ideal for this. Products like craft beer and cosmetics benefit greatly from level filling. Customers like a consistent appearance across all bottles and the assurance that no one bottle is overselling its contents.

🔵 Weight-Fill

The filling liquid machine will measure the exact quantity of product to be poured into the container based on the weight setting. There may be a difference in product level across containers due to random factors. However, the product quantity included in each will be the same. This is useful in the food industry, where it is more vital to accurately measure the product’s weight than to ensure that each container is filled to the same exact level.

🔵 Volume-Fill

Filling liquid items by volume is another typical method. In such cases, the liquid is injected into each container at a predetermined rate according to the product’s actual physical quantity. When filling by volume, the levels of all containers should be about the s ame, with Just the tiniest of differences. Manufacturers that fill glass and plastic bottles, as well as those that make chemicals, cleansers, and medications, often utilize a filling technique based on volume.

Whenever you are still determining the optimal fill type for your products, we can evaluate your requirements and provide a workable solution.

A sauce filling machine features a piston filler can handle filling liquids of varying viscosities. It has an in-line design, and the number of filling heads (often between 6 and 20) may be adjusted to accommodate a wide range of production levels.

A servo motor power powers the filling means, guaranteeing precise files and facilitating direct adjustments through a screen. SE in the Food and Beverage, Pharmaceutical, Personal Care, Specialized Chemical, and Cosmetics Security.

A servo motor powers our piston-filling machines, and they are ideal for filling viscous liquids like those found in cosmetics, household chemicals, and even food preparation goods like honey and sauce.

Automatic Piston Sauce Filling Machine

The number of filling nozzles ranges from one to sixteen, and the filling volume ranges from 100g to 1000g. Several kinds and varieties of sauce filling machines depend on different capacity requirements.

Piston Filler Main Structure

◎ Double-jacketed hoppers with heating and mixing systems and top hopper capacities ranging from 20 to 200 liters.
◎ The machine’s main body is built of 304 SS.
◎ Anti-drip technology filling nozzles.
◎ Both an air cylinder and a servo motor may be used to raise and lower the filling nozzles.
◎ HMI and PLC control system functioning.
◎ Horses and valves specifically made for honey, connected by CIP systems.

Piston Filler Advantages

A sauce filling machine with an automatic piston has multiple advantages;

◎ Touch screen operation for PLC control.
◎ Schneider PLC Schneider Relay.
◎ A design that is simple to dismantle is ideal for cleaning and maintenance.
◎ Panasonic servo motor-driven HMI filling size auto-adjustment. If you wish to add 500 grams of sauce, enter the number 500 into the machine’s input field.
◎ Piston-based volumetric filling ensures precision.
◎ Drop catcher and neck locator that requires no tools and has no blind corners.
◎ Best heating and mixing tanks with double jackets.
◎ The sauce filling machine may link to the user’s CIP system, allowing for additional functionality.
◎ The food-grade, no-dead-corner horses used in the filling of sauces are manufactured to exact specifications.
◎ The sauce filler’s soft tubes or pipes are from a global brand.
◎ Rotary valve designed specifically for the transmission of thick sauces.

Piston Filler Features for Sauce Filling Machine

◎ No bottle, no filling feature with automatic PLC control.
◎ High precision, consistent speed, and a touch screen make adjusting the filling volume effortless.
◎ A linear filling system can readily accommodate a wide variety of bottle shapes and sizes.
◎ No special tools are necessary for maintenance.
◎ Bottle counter and filling volume accuracy within ±0.5-1.0%.
◎ If the liquid is corrosive, special seals or hoses are available.
◎ Filling of foamy products from the bottom up, using diving nozzles.

Why Choose MAKWELL Automatic Piston Sauce Filling Machine

Our automatic piston sauce filling machine is a highly adaptable filler that can quickly and precisely fill even the most viscous substances. A level-sensing float, a manifold with direct draw, or re-circulation mechanisms may be set up to control the product flow from your bulk tank to the pistons, while a buffer tank can be used to store the product in a more manageable form. 

Additionally, they are made to increase the productivity of any manufacturing line used across the personal care, specialized chemical, food services, cosmetic, and pharmaceutical sectors. More alternatives are available for hygienic, toxic, flammable, and corrosive setting s.

We provide smart engineering, affordability, adaptability, and effectiveness when it comes to offering top-quality piston filling machines for liquid packaging systems. Our piston sauce fillers are built for efficiency and ease of maintenance.

MAKWELL Sauce Filling Machine

Our sauce filling machinery operates on the volumetric filling concept, allowing it to accommodate various products. Both fully and semi-automatic piston fillers include a retracting piston that allows a predetermined amount of product to enter the cylinder. As the piston ret urns to the cylinder , The product is forced through the nozzle and into the waiting containers.

Piston fillers work well for high-viscosity products and those containing big particles, although they can handle a broad range of viscosities.

Customers may rely on optimal compatibility, durability, and adaptability from a comprehensive line of high-quality products. These devices will help your manufacturing facility run more smoothly.

Get in touch with us immediately to discover your solution!

Mayonnaise Machine Progress Flow

❶ Tilting Cooking Kettle 
❷ Cooking Kettle with Agitator & High Shear mixer with VFD panel
❸ Transfer Pumps
❹ Inline Homogenizer
❺ Holding Silo with Jacketed and Agitator (Cooling Water Flow)
❻ Pneumatic Single Head Mayonnaise Filling Machine ❼
Band Sealer
❽ Hot Code Printing System
❾ Automatic Bottle Filling Machine

Inline Mayonnaise Machine

In the same way that there are many different pharmaceuticals available, sterile filling methods also have a variety of applications. Our pharmaceutical filling machine provides first-rate liquid filling, from filling potent substances to guarantee sterile operations and complete process data transparency. With today’s extensive With a range of filling technologies, you can be sure to tackle the most urgent issues.

To help you get the best results possible with precise dosage, we mix tried-and-true methods with cutting-edge digital and automatic approaches. With this, here are different filling systems and benefits a pharmaceutical filling machine may include;

Peristaltic Pump

An effective replacement for standard pumps is essential for dosing active biopharmaceutical compounds. The peristaltic technology is one of the most straightforward filling systems of the pharmaceutical filling machine. This is because, it combines accuracy and protection for the filling products. The peristaltic pump is ideal for one-time use filling systems since the product does not come into touch with any equipment parts other than the tubes. You have some leeway in how you approach the safe filling of very powerful medications because typical fill quantities range from 50 microliters to three milliliters.

✔ Advantages

• Stainless steel (316L) housing, pump head, and roller rotor.
• Excellent for use with biotechnology and other liquid products.
• Single-use tubing throughout the whole product route means high flexibility.

Rolling Diaphragm Pump

This technology is presently in demand for usage in filling processes, especially in the pharmaceutical industry. It enables closed, low-shear filling by consistently moving the product through the pump chamber through a rolling diaphragm. Mainly fill water-like liquids safely, despite their cross-contamination, leaking, cleanliness, and sterilization difficulties. Due to its availability in both stainless steel and single-use type, the rolling diaphragm pump also allows a flexible, small-batch manufacturing process.

✔ Advantages

• System of closed filling
• Simple to disinfect and sanitize
• Reliable filling quantities

Rotary Valve Piston Pump

The rotary valve piston pump can accurately fill both water-based solutions and very viscous liquids, making it a great option if you need a versatile pump. This simple and accurate filling solution is ideal for non-shear-sensitive materials. In addition to its many uses, the filling system’s design is versatile as it comes in either stainless steel or ceramic. The Smart Pump, an Industry 4.0 solution, can seamlessly integrate with the rotary valve piston pump.

✔ Advantages

• Driven by a servo motor, which allows for extreme accuracy
• Easy assembly with minimal seals
• CIP/SIP sterilization and cleaning are quick and simple

Smart Pump

The creative Smart Pump lays the groundwork for further process data openness. Modern RFID technology transmits crucial information from the piston pump to the filling machine, including the cleaning state, pump position, and correction value. Each filling station is equipped with an RFID reader to do this. Operators may see the data on the filling machine’s control panel. The embedded RFID tag houses all of the data.

✔ Advantages

• Early discovery of errors
• Safety processes
• A reproducible set of parameters

Mass-Flow Filling

Mass-flow technology is necessary for precise filling processes. Sensors in the closed system monitor the flow rate, allowing for accurate dosing of the filling volumes. Mass flow is ideal for processing X-ray contrast media, among other things, because of its filling precision and the fact that it can deal with hot or cold filling.

✔ Advantages

• Quick CIP/SIP intervals
• Highly accurate dosage
• 100% IPC (in-process control) integration

Time-Pressure Filling

Time-pressure filling systems are excellent for filling complex goods such as suspensions or crystallizing liquids. The filling accuracy may be significantly improved by using specific algorithms. Time-pressure filling, which uses filling sections that can be entirely emptied, maximizes product yields from a mechanical standpoint.

✔ Advantages

• Better accuracy and efficiency
• General geometry that is user-friendly
• Simple assembly and format modifications

Combination Filling

In a pharmaceutical filling machine, multiple products with varied qualities may be filled using the same system. Combining up to four filling stations such as peristaltic, rotary valve piston, rolling diaphragm pump, and time-pressure filling, the combination method offers fl existence on a single platform, allowing for frequent yet brief product changeovers. The innovative filling station’s small footprint and great adaptability make it suitable for tight areas.

✔ Advantages

• The number of filling stations may vary
• Convenient and adaptable design
• Perfect for systems that need sterility or stainless steel

Emulsifying Mixer Machine: Multiple factors contribute to emulsification in an emulsifying mixer machine.

☞ Emulsifying Mixer Machine

An emulsifying mixer machine, a kind of emulsification equipment that uniformly combines oil and water, is used in the mechanical preparation of emulsion. The three most common emulsifiers nowadays are the mixer used for emulsification, the colloid mill, and the homogenizer. Emulsion’s particles ‘ Dispersibility and quality (stability) are highly correlated with the emulsifier’s kind, structure, and performance.

In most cases, the resulting emulsion has low dispersibility; this is especially true with stirring emulsifiers, which cosmetic manufacturers still use. Large, irregular, and easily contaminated particles characterize this formulation. However, it is inexpensive because it is easy to produce. You may use it to make popular cosmetics that meet the typical composite quality criteria if you design and operate it sensibly.

The design of vacuum mixer homogenizers has come a long way in recent years, and emulsions created with such equipment have superior distribution and consistency.

☞ Temperature

There is no hard and fast rule about the optimal emulsification temperature, although it significantly impacts emulsification quality. At room temperature, emulsification may be performed by stirring if both the oil and water are in liquid form.

The emulsification temperature is determined by several parameters, including the kind of emulsifier used, the solubility of the oil and water phases, and the melting point of the high-melting material present in the two phases. The wax and fat phase components with higher melting points (over 70°C) need a relatively constant temperature between the two phases. Because the wax and fat crystallize when the water phase is introduced at a low temperature during emulsification, the mixture is often lumpy, rough, and uneven.

Maintaining the oil and water phases at a temperature between 75 and 85 degrees Celsius during emulsification is possible. The emulsification temperature rises when the oil phase includes wax and other components with a high melting point.

Additionally, the emulsification temperature may be suitably raised if the viscosity grows significantly during the operation, the so-called excessively thick, and impacts the stirring. If the emulsifier has a defined phase inversion temperature, it is preferable to use an emulsification temperature close to that value.

In rare cases, the emulsification temperature may also affect the emulsion’s particle size. Using the fatty acid soap anionic emulsifier in the primary soap technique yields an emulsion with a particle size of around 1.8-2.0 m, provided that the emulsification temperature is maintained at 80 °C—emulsification at 60 °C results in particles that are about 6 m in size. Particle size seldom changes with emulsification temperature when nonionic emulsifiers are used.

☞ Emulsion Time

The quality of the emulsion may be seen to be affected by the emulsification period. The emulsification time depends on many factors, including the oil-to-water volume ratio, the viscosity of each phase, the consistency of the resultant emulsion, and the emulsifier type and concentration. Emulsification temperature is another term for this. The emulsification machinery’s effectiveness directly affects the amount of time required for the system to become completely emulsified.

The emulsification period may be calculated by trial and error. Emulsification may be completed in as little as 3-10 minutes with the help of a homogenizer operating at 3000 rpm.

☞ Stirring Speed

The impact of stirring speed of the emulsifying mixer machine on the emulsion is only one of the many effects of emulsification equipment. To properly mix the oil and water phases, the stirring rate must be reasonable but excessive.

☞ Stirring Speed ​​Design

One factor affecting emulsification is the stirring speed in the Vacuum Mixer Homogenizer ‘s design. The oil and water phases are thoroughly combined by stirring moderately. Obviously, the goal of thorough mixing will only be met if the stirring speed is hi gh. But a three -phase system will develop if the stirring speed is too high and air bubbles are introduced into the system—increasingly unstable emulsions. Therefore, preventing air from getting in during stirring is essential, which is why the vacuum emulsifier works so well.

In order to create mayonnaise of superior quality with a highly automated control system, some customers choose to employ a weight model for their mayonnaise making machine loading mechanism. However, the loading method for weighing modules is often overlooked during the need for a base, which may significantly reduce weighing precision.

The requirements for the base are as follows: A mayonnaise making machine has certain basic installation needs.

Both concrete and steel structures apply for the bases of weighing module loading systems. The following conditions must be met by the bases in order to guarantee reliable measurement performance:

1.1 Concrete Foundation Requirements

It is often important to make arrangements for the embedded slab in advance if there is a concrete foundation underneath the module. The following are the essential requirements:

1. Mayonnaise Making Machine Strength Condition

The concrete must be strong enough and fulfill all the mechanical criteria for the module. The production circumstance determines the precise mechanical requirements.

2. Mayonnaise Machine Integrated Board Dimension

It has to be bigger than the module’s bottom transition plate, have a designated spot for the welding seam, and be at least as thick as the transition plate.

3. Mayonnaise Making Machine Integrated Board Flatness

For the single module, the installation plane underneath must be perfectly flat. No single installation surface may be angled more than half a degree from the horizontal. If there is more than a 3mm variation in height between the installation surfaces of different modules, a gasket will be needed to ensure proper module alignment.

1.2 Mayonnaise Machine Steel Structure Basics

The following are typical requirements for a steel construction base underneath the module:

1. Strict Standards

Steel structures should have a flexible deformation of less than 1/1000 from unloaded to fully loaded. If this is not possible, the steel framework may need to be strengthened in certain areas.

2. Flatness

For a single module, make sure the installation plane below is no more than 0.5 degrees from the horizontal plane. And for multiple modules, make sure the height difference between the installation surfaces is no more than 3 mm, which you may level by a gasket .

An automatic shampoo bottle filling machine fills a bottle with the exact quantity of shampoo. This machine is portable and adaptable to various bottleneck diameters. It’s the perfect piece of equipment for your shampoo-filling requirements as it is made specifically to adapt to the evolving standards of the shampoo business. A shampoo bottle filler that operates automatically is the ideal option, and here’s why:

✔ Automatic shampoo fillers use PLC control; use a Siemens PLC with a touch screen and a piston filling form. The discharging mouth is set accordingly to the filling bottle, and the remaining parts of the operation may be completed by touch screen.

✔ When there aren’t enough materials, a protective mechanism causes the machine to halt and sound an alert.

✔ Made of USU304 steel, the parts that come into contact with liquids are made of USU316 Teflon and POM.

✔ The variety of filling materials also expanded along with the benefits of an automatic servo piston filling machine—Filling materials that include particles, such as lengthy strips of solid substance.

✔ Each filling head on this machine is autonomous and may be operated by a touch screen. Adjustable to the user’s demands by setting various material viscosities for dive filling and vacuum filling.

✔ Specialized vacuum filling and dive filling for customers whose materials have a high foam concentration. A unique mixer and heating hopper for products that lack fluidity and are prone to precipitation.

✔ Gravity flow filling machine for low-viscosity substances. Piston filling machine for high-viscosity material

✔ The piston cylinder is driven in this machine by a serve ball-screw mechanism. Oil, sauce, ketchup, honey, shampoo, lotion, lubricant oil, etc., are only some of the many filling liquids for which it is suitable. It also applies to the chemical, medical, cosmetic, and agrochemical industries.

✔ Piston-filling machine for high-viscosity liquids, such as shampoo, hair condition cream, hand cream, dish cleaning liquid, and so on, has a noticeable impact on the daily chemical, cosmetic, and food industries.

✔ A twin rod-driven system with a servo motor increases machine stability and filling volume accuracy to 99%. The filling capacity is adjustable without changing parts, making it easy to use.

More Product Details

◎ Filling Heads

All filling heads have anti-drop technology. It guarantees no wasting of materials. The filling head’s diameter also depends on the barrel mouth’s diameter.

◎ Liquid Valves & Material Pipes

The material pipelines link to the valves. A hand wheel controls the height of the filling spouts.

◎ Material Tank

Material tanks for storing liquid materials. Because it comes into touch with the filling liquid, a tank might be made of SUS 316 material.

◎ Bottle Clamping

Adjusting the width of the guardrails on each side of the conveyor belt may facilitate the passage of bottles of varying sizes.

Shampoo Characteristics To Consider When Choosing Automatic Shampoo Bottle Filling Machine

In order to determine which shampoo filling machine is ideal for a particular product and market, we must first understand its qualities.

☞ Viscosity

There is a wide range in the viscosity of shampoo, from very thin to quite thick and viscous shampoos. As a result of these differences, there is no universally applicable filling equipment for soaps and shampoos as there is for bottled water. The overflow filler is for low- to medium-viscosity products—a pump filler for filling very thick substances. The properties of the particular soap or shampoo influence the filler used in the bottling process.

☞ Foaming

Foaming may occur during the filling process with certain liquid soaps and shampoos. The foam is avoidable in a variety of ways, depending on the bottle filler type.

Overflow fillers are effective against foam because of their specialized nozzles and continuous product recirculation. Fix this problem by increasing the fill duration of the overflow filler by a small amount. However, not all shampoos and soaps will be able to use the overflow filler. It may be necessary to use a bottom-up fill method, anti-foaming nozzle attachments, or other strategies to prevent product foaming when using thicker goods on various filler types. Again, the best way to avoid foam will depend on the kind of soap or shampoo.

☞ Particulates

Many soaps and shampoos will include particles to increase the product’s ability to scrape and clean. Pump and piston fillers often come to mind when particles manage such materials. Overflow filling equipment can, nevertheless, manage tiny particles. Certain grittier soaps may still be bottled using the overflow filler if the machine can also handle the viscosity. As previously, the size and quantity of the particles involved in each product will decide the appropriate equipment.

☞ Bottle Caps

Soap and shampoo bottle cappers will be more concerned with the packaging than the contents within. The caps on shampoos and soaps may be either basic flip tops, flat screw-on, or even pumps. Each of these caps typically screws into the bottle in question. However, there are always special cases. Most soap and shampoo bottles on the market may be sealed using a spindle capper or chuck capping machine; however, specific components may need to be placed or inserted for pump tops and other specialized lids to provide a consistent and reliable seal.

Conclusion

The best automatic shampoo bottle filling machine is one that is very adjustable and practical for manufacturing. A device that can fill several bottles in batches all at once, producing large quantities of shampoos efficiently. The variety of containers it can hold provides the best flexibility.

For more information on how you can get your own automatic shampoo filling machine, please feel free to message us!

The optimal functioning and output of the e-liquid filling machine are possible through careful maintenance practices. Performing routine maintenance tasks such as gear and chain replacement, lubrication of moving components, and screw tightening can significantly enhance the longevity of the E-liquid filling machine . This safe approach enables one to get optimal benefits from the machine while having minimal financial expenses over an extended period.

It is advisable to consult the manufacturer’s guide for proper maintenance of the e-liquid filling machine . To ensure optimal performance and functionality of the E-liquid filling machine, it is essential that the maintenance standard operating procedure includes the following key maintenance point s.

◎ Expert individuals with the necessary maintenance expertise should perform E-liquid filling machine maintenance. Typically, they are people from a company’s engineering department.

◎ Strict safety precautions are essential during repair and maintenance to prevent accidents and o the possible dangers at work. precautions should be taken during the routine upkeep of the E-liquid filling machine. The individuals responsible for machine maintenance should be appropriately outfitted with PPEs such as helmets, goggles, safety gloves, and shoes.

◎ The maker of the E-liquid filler will specify how often it needs servicing depending on how often it is used (in hours per month). Regular maintenance is performed on working equipment one hour after turning it off. The machine may then cool down properly.

◎ The E-liquid filler machine comes with a maintenance form that must be filled out regularly (see maintenance manual).

◎ Remember to turn off the machine’s primary power source 10 minutes before beginning maintenance since there is still a significant amount of current flowing through the machine’s main control panel at this point. Also, before routine repair, make sure the electrical system is properly earthed.

◎ Before any maintenance process, make sure the air valve on the e-liquid filling machine is off.

The E-liquid filling machine requires regular maintenance, including cleaning, oiling, and greasing of the moving components. If you need to clean the machine, use a soft, lint-free cloth. After figuring out how useful a device is, routine maintenance is performed.

◎ It is essential to routinely inspect all electrical connections. Once a month, make sure the wires are examined.

◎ The shaft, cam, and chain need oiling and greasing. Use a fresh towel to clean the nozzle. Every 15 days, you should lubricate, and every month, you should clean.

◎ Tighten the motor’s screws and bolts every 15 days. When the threads get worn, it’s time to replace them.

◎ Every week, you should clean the motor’s fan.

◎ Every ten days, springs need testing for suppleness. If it stops working, get a new one right away.

◎ Cleanliness is essential. SOP is necessary—clean the conveyor belt after each batch.

◎Every week, inspect the stopper for wear and play and replace it if necessary.

◎ Every day, inspect and clean the bowl feeder.

◎ Every week, examine the chute.

◎ It is essential to check for vibrations in vibrators and replace them as necessary

◎ Every 15 days, discharge air from the pneumatic device.

Essential Safety Measures When Operating The E-Liquid Filling Machine

In Addition to Authorized Personnel, only this with proprining in equipenance shall and services. ll be appropriaately trained under close supervision, and every effect will be taken to ensure that they have read and fully underrstand the operating manual.

◎ During machine operation, no doors will be left unlocked, and no safety features will be disregarded. During this process, no safeguards will be disabled in any way. No adjustments to the control panel will be made during the machine’s operation.

◎ If a problem arises while the machine is running, stop it immediately and fix it. Before proceeding, ensure no tools are still on the machine’s main body.

◎ Maintain a good view of the equipment and keep the space around it clean at all times.

◎ Before beginning maintenance or repair, place appropriate indicators on the main body of the E-liquid filler.

◎ Completely turn off the machine. At least one hour after a full shutdown, do not remove any parts.

◎ Do not attempt to use hand or direct tools to slow down any moving component of the machine.

Our filling machines can fill a wide variety of liquids, including shampoo. A complete system comprising a shampoo filling machine , labeling machine, capping machine, and conveyor may satisfy the requirements of almost any shampoo packaging operation. Beverages and other in industrial liquid items are only two examples of the various low- to high-viscosity liquids our equipment can fill and package. Our high-quality equipment system is designed to extend the life of your shampoo packaging plant.

Bottles like those for shampoo and conditioner make it easy to transport liquid and gel products. Shampoo and conditioner bottles may be made from various plastics, including PET, LDPE, HDPE, MDPE, and PVC. There are certain features that all plastics have in common , yet there are also others that make each material unique. For instance, PET bottles are transparent and can withstand significant impact. HDPE is quite bendable. When dumped, MDPE sustains minor damage. These are some typical shampoo containers:

Shampoo Filling Machine

It is not easy to exclude the material’s viscosity while discussing the filling machine selection process; shampoo often has a very high viscosity, so we will prioritize recommending a piston shampoo filling machine. A regulated series of piston-filling heads en ures that each bottle of shampoo receives the optimum quantity of product. The shampoo is added to the bottles as they pass through this part of the filling process. The bottles are transferred to the machine that puts the caps on them.

MAKWELLMACHINE Shampoo Filling Machine Features

❶ Touch-screen PLC control and operation
❷ With Panasonic servo motors, the filling configuration on the HMI may be adjusted automatically. If you wish to fill 500g of shampoo, you only need to enter the number 500 into the machine, and the filling mechanism will adapt accordingly.
❸ High-filling precision thanks to its volumetric piston design.
❹ With top-of-the-line double-jacketed heating and mixing tanks, the liquid won’t crystallize even if the machine is inactive for a day or longer (Optional).
❺ The CIP system, which an automatic liquid filling machine may link to, is another helpful feature.
❻ The liquid filler’s hoses are custom-made to accommodate their contents’ fluidity; they include rounded corners and are safe for human consumption.
❼ The liquid filler’s soft tubes or pipes are of excellent quality.
❽ A rotary valve designed specifically for the transport of viscous liquids.

Effective Bottling Shampoos

Variation in Viscosity

Shampoos exist in varying viscosity levels, unlike bottled water. Consequently, only 5% of all shampoo formulations can be filled by a single kind of filling equipment. A pump filler could be used when dealing with heavier formulations, depending on the individual shampoo being bottled. The qualities of the soap or shampoo are very important in choosing the right type of filler.

Shampoo Foam

During the filling process, certain shampoos produce a lot of foam. There are a variety of strategies that apply to bottle fillers to counteract the effects of foam and ensure regular fills. Bottom-up filling, anti-foaming nozzle attachments, and other methods may be required to manage foam when working with heavier goods. How best to prevent foaming while bottling shampoo will vary from product to product.

Cap types

Instead of the product itself, the packaging and cap design has a greater impact on the selection of shampoo bottle capping machines. Pump top, flat screw-on, or flip-top caps may be used for shampoo bottles. Although screw-on caps are often applicable, several cap types have exceptions. Most shampoo bottles on the market are routinely sealed using chuck capping machines and spindle cappers. To regularly and dependably produce a seal, it can be necessary to place or insert components specifically for pump tops and other special lids.

Because of the above, we carefully examine the details of each shampoo to determine the most effective strategy for meeting our customers’ needs. Complete packaging lines, including shampoo filling machines and other liquid packaging equipment, may be combined into a single system. As a result, there will be fewer malfunctions and more output. With our diverse choice of alternatives, we can meet the specific needs of your application.

Integrate A Complete System Of Shampoo Filling Machines

Among the thicker products our liquid filling machine can handle is shampoo. We provide other varieties of liquid packaging machines in addition to shampoo filling machines to complete your packaging system, reducing failures while boosting output. To satisfy the specific needs of your application, we provide a wide range of filling and packaging solutions.

After filling, capping equipment may attach custom caps to a variety of container types to create an airtight seal that blocks contamination and leaking. Containers may have custom branding, text, and graphics applied to them using transparent, Mylar, or paper labels by labelers.

To ensure that shampoo products move with the same degree of efficiency from the beginning to the finish of the filling and packaging activities, you may use a system of conveyors with programmable speed controls. Using a combination of these machines may help you create a productive assembly line that yields the desired results.

Design A Custom System Of Shampoo Machinery

All of the liquid packaging and filling equipment we provide are adaptable to fit your specific needs. Our equipment comes in various sizes to suit your needs, and its adaptability means it can be incorporated into almost any manufacturing process.

Our Team of Professionals Is Here to Help You Every step of the way, from decate. GNING and Installing the Resulting Configuration. An Optimized Liquid Packaging System Will Alow You to Work with Fewer International more output over time.

By getting in touch with our professional and experienced personnel, you may immediately begin developing and implementing your new liquid packaging and filling system. We also provide supplementary services like operator coaching, field service, and implementation enhancement to maximize the performance of your shampoo filling machine and boost the efficiency of your business overall.

In the paint filling machine, the level of automation in a facility might determine how much of a custom fit an industrial paint filler is. For low to medium-volume production runs, semi-automatic filling equipment is the norm across all factories. For larger and medium-sized quantities, more automated machinery is in use.

The following traits describe the automation that stands out in the paint and coating-filling processes:

☞ Automation of all operational parameters, including but not limited to filling amount or weight, dosing rate, transport rate, container quality check, and the rejection of faulty containers. ☞ Particularly on high-output volumetric filling equipment, the potential for full
y- automatic container-format changes
☞ ​​​Automating cleaning systems for hoppers and dosing units is particularly in demand for volumetric filling devices.

Paint Filling Machine Additional Devices for Automating Paint Filling Process

Let’s have a look at some of the extras that may be introduced to the filling process to help automate it completely.

Pail Denester

Containers come in many shapes and sizes in the paint business. Production demands and market demand inform the choice of material (metal or plastic), shape (cylinder, conical, oval, rectangular, etc.), handle, label, and closure type ( plug, thread).

The container dispenser is an add-on that may apply in conjunction with existing volumetric paint filling machine for mass manufacturing. As the name suggests, the chosen container is fed into the automatic filling line. The control panel of specific dispensers allows for an auto atic format adjustment to accommodate containers that are provided in a stacked fashion (conical, oval, or rectangular). By streamlining the filling process in this manner, we are able to save a lot of time during production that would otherwise be spent adapting to various containers types and sizes.

Depalletizer equipment is available for depalletizing containers in order to feed high-output filling machines, allowing for enhanced process automation in circumstances when containers are not stackable but provided in layers on pallets.

Lid Dispenser

Different varieties of lids are available on the market for each type of container depending on their form (square, round, oval, etc.), substance (plastic or metal), and whether or not they may be stacked.

The lid dispenser in an automatic filling line must be flexible enough to meet the requirements of the production process. We have solutions for high-volume assembly lines as well as automated filling systems.

Container Conveyor

The container conveyor system is a crucial consideration when selecting filling machines for paints or similar product materials. These are typically single- or double-pass, with special equipment having the ability to choose one method over another based on the properties of the packed product and the desired level of output.

Double-pass drag conveyors improve the filling rate depending on the kind of container.

Please contact us through email if you have any more inquiries about our paint filling machine!

To fill tubes with paste or semi-liquid material, it is best to use a tube filling machine. Sealants, lotions, adhesives, cosmetics, greases, ointments, and other products may be dispensed with the help of tube filler machines. Fill, seal , fold, and emboss using these machines, the specifics of which depend on their design. The industries that often use tube filling machines are the following;

✔ Pharmaceutical Industry

This machinery automatically fills and seals Pharmaceutical goods. This equipment makes filling ointments, lotions, and liquid medications like syrups easy.

✔Cosmetic Industry

Tubes are the standard container for cosmetics. This equipment is helpful in the industry as it can efficiently fill tubes of varying sizes, shapes, and capacities. Cosmetic items like shampoo, ointments, and body and hair treatments all benefit from their fillinguse and sealing

✔ Pesticide Industry

The convenience of this tube filler makes it an ideal choice for pesticide packaging.

In addition, they are crucial in any sector that produces and packages pastes or semi-solids.

What are the Advantages of Using a Tube Filling Machine in the Above Industries?

☞ The tube filling machine can fill all different kinds of tubes, regardless of their forms, sizes, or capacities. Tubes up to 1.6 liters in capacity may be filled and sealed using this equipment. It can fill both viscous and less viscous materials, as well as tubes of varying forms and sizes.

☞ Creams, grease, cosmetics, and pharmaceuticals are all made simpler to package with the help of this equipment.

☞ Adjustable to meet your needs, and it’s easy to run because of the way it’s programmed to fill tubes.

☞ A big touchscreen serves as the machine’s interface. The operational status is visible graphically as well.

☞ Built-in peristaltic pump that allows it to be set up considerably more quickly.

☞ When there is no container, there is no filling.

☞ It executes its goals rapidly, precisely, and with little to no material waste. Increase profits through filling time optimization.

☞ Because relatively little, if any, human effort is necessary, there is a lower labor expense. The machine operator is the only important person who will ensure the machine is running effectively. As no funds are required to compensate human labor, using this machine is both cost-effective and boosts returns.

☞ This tube filling machine’s surface is both spacious and adaptable. This facilitates the filling procedure by making room for a large number of tubes.

☞ This equipment reliably and consistently fills the tubes with the same amount of product. In contrast to when products are filled into tubes manually, when amounts may vary. Manually filling the tubes with the same amount of product slows down the procedure as a whole.

☞ It may be quickly changed over, encouraging filling a wide range of products. It also aids in boosting its effectiveness.

☞ Protect your goods from contamination by using this tube filler.

☞ Since there is less likelihood of human interaction with the products, the operator is protected from potentially hazardous substances such as insecticides and other chemicals.

☞ While in use, this machine is noticeably less noisy.

☞ Tube fillers need little in the way of maintenance and cleaning.

☞ This equipment helps reduce product waste during the filling process.

When Should Products Be Packaged in Tubes?

☞ Use tubes when a product’s effectiveness may be harmed by exposure to light, air, or other severe environmental conditions.

☞ Ointments, creams, and lotions are particularly difficult to package because of their creamy consistency. This device, though, simplifies production.

☞ The manufacturing sector needs simple distribution of its cream goods of various shapes and sizes.

These are some of the driving factors why you should choose us as your filling machine manufacturer if you specialize in the packaging sector and are seeking a reliable manufacturer.

The manufacturing processes of many different sectors rely heavily on filling machines. As a filling machine manufacturer, we strongly focus on machines that can reliably fill a variety of pouches, bags, bins, and bottles with liquid, powder, granule, or paste. Precisely and efficiently filling containers with a wide variety of substances and goods is possible with the help of a wide variety of our filling equipment. Using such packaging equipment has been shown to boost productivity and decrease the cost of labor for numerous productions.

Our filling machines also allow industrial companies to control the massive quantities of tiny components they produce or consume. Companies like plastics manufacturers, for instance, require ready access to large volumes of palletized material. Plastic manufacturers generate these plastics, packed into containers by filling machines. Tiny industrial supplies, such as screws, nuts, and bolts, are typically distributed using filling machines into packaging that will be sent to and sold at your local hardware shop.

Top Filling Machines Amongst Our Clientele

◎ Pump Filling Machine

A pump filling machine, also known as a pump filler, can handle even the heaviest materials, including those that leak, stretch, or include large pieces. Pump filling machines can accommodate materials like honey, salsa, or car wax just as well, despite their reputation for operating best with watery, low-viscosity solutions. This kind of technology makes it simple for a single operator to move between different fill volumes while filling containers of varied sizes.

◎ Overflow Filling Machine

Overflow filling is useful for swiftly filling bottles with low to medium-viscosity liquids. The system automatically redirects any unused product in the filling tubes back into the storage tank to prevent unnecessary waste. The overflow filling equipment ensures uniform volume filling of bottles. This uniformity is especially important for products sold in see-through containers. Without this strategy, minor variations in the inside forms of the containers may create the appearance that the produced items are filled unevenly when this is not the case.

◎ Gravity Filling Machine

Filling by gravity is an easy, low-cost option for low-viscosity or frothy liquids. To fill bottles using the gravity filling technique, you suspend the liquid above the bottles and let gravity do the rest. For this to work, the liquid product must be free-flowing, have a consistent viscosity, and devoid of particles that may clog the machine’s workings. The volumetric filling concept is used in this system to ensure that each user receives the same quantity of liquid every time. Food and beverage, specialized chemicals, cosmetics, and personal care are just some sectors that might benefit from this filling machine concept, provided that the substance is free-flowing and has a low enough viscosity.

◎ Piston Filling Machine

Piston filling systems apply with fluids ranging in viscosity from very thin to very thick. Particles in liquids or semi-solids are no problem for them. Precise product quantities are pumped into containers from a bulk tank equipped with a buffer tank by level-sensing float, manifold with direct draw, or recirculation systems. Piston fillers excel at the precise dosage and low waste required for more expensive liquids like pharmaceuticals, essential oils, and tinctures of THC and CBD.

Design Considerations for Filling Machines

Our filling machines are built with your production needs in mind to ensure they provide you with the optimal filling experience.

◎ Product Viscosity

The liquid’s viscosity is an important consideration when selecting a filling machine. Sticky or viscous substances may clog filling heads and alter the final product’s characteristics.

◎ Packaging Material

Any filling equipment you use will depend heavily on the materials you use for packaging. Thin plastic containers may be more challenging to handle due to deformation, whereas a glass bottle may move effortlessly on a slatted conveyor system under the filling head.

◎ Package Size

The container’s size determines the filling machine necessary. A machine designed to fill a massive industrial tank will be very different from one designed to fill tiny vials used to store cosmetics and medicines.

◎ Compatibility With Other Equipment

In order to move items forwards in the manufacturing process, the filling machine should be able to integrate with other equipment, such as a capping machine. While dealing with potentially dangerous materials, the machinery must adhere to the user’s strict safety standards.

◎ Filling Accuracy

Depending on the product and the consumer, it may be somewhat unimportant to have a precise filling, or it may be crucial. Industries producing medications, where the dose is critical, or enterprises selling high-value items like cosmetics, where overfilling packaging affects income, need a high degree of filling accuracy. So, a machine with variances that are both well-defined and well within the permitted range for a product is necessary.

How Choosing the Right Filling Machine Manufacturer Will Help Your Business

If you choose a reliable filling machine manufacturer, like MAKWELMACHINE and MAKWELL, your filling machine will provide a host of benefits to your business. These are faster speeds, more uniformity in fill, less costly product waste, and more person-hours saved daily.

After you get the hot sauce recipe down pat, you can scale up production by increasing the amount of each component and the batch size to fill more bottles at once. Using sauce bottling equipment can increase output and simplify the process of filling 5 oz or 10 oz sauce bottles.

As we go into the best sauce filling machine for beginners, let’s first discuss the sauce bottling equipment itself.

Filling sauce bottles using pneumatic, piston-driven pumps and gravity-fed equipment are also possible choices. The two different machine types can both manage the amount of sauce that is put into each bottle. Semi-automated gravity-fed equipment can fill up to 20 bottles per minute, depending on the bottle size. A piston-powered pump designed expressly for use with bottles may fill containers holding more than ten fluid ounces. At the same time, automatic systems that are fully functional can fill more than 60 bottles per minute.

What to look for in sauce bottling equipment?

Value for Money

The price of the equipment will matter if you are starting out in the sauce industry on a tight budget. Although inexpensive machines may get the job done, the more costly ones often offer a larger production and wider range per bottle.

Think about the machine’s initial use and its potential for future expansion before making a purchase. Imagine buying a machine that requires you to pull a lever three times to fill a single five-ounce bottle.

Excellent Workmanship

Your new equipment will probably experience problems sometime, but it doesn’t indicate it’s of poor quality. Many products have a clear relationship between price and quality.

Fits Your Requirements

You’ll need filling equipment compatible with the size of bottles you’ll use for your sauce. To avoid filling each bottle more than once, you should know how many milliliters are in an ounce, as that is the worldwide standard.

Sauce Bottling Equipment Types

There are a few distinct kinds of bottle filling machines that may be used to fill hot sauce bottles, including those that rely on gravity, machine pumps, or piston-driven pneumatic machinery. The consistency of the spicy sauce depends on the machine used. Thus it’s possible that none of them will work for your sauce. A piston-driven pneumatic machine is essential for filling or forcing thinking sauces, salsa, chutney, or as a ketchup filling machine . On the other hand, gravity-fed equipment works well with the conventional liquid nature of a sauce, which is more akin to water. A pump, however, can only move fluids of water’s consistency or thinner.

What’s the difference between the gravity, pump, pneumatic, and piston systems?

☞ Gravity, Manual, or Semi-Automatic

This mechanism feeds the sauce into bottles based on its weight. These may apply with heavier, thicker sauces and are often called “paste filling machines.” A manual lever activates the sauce, dispensing precisely the right quantity to fill bottles of varied sizes.

If you’re starting out, have a small team, and want a straightforward system, these are the perfect machines. They are lightweight and simple to maintain, making them ideal for use in rental kitchens.

☞ Pump

This kind of device draws the product from a bigger source and transfers it into smaller containers using an internal pump. These desktop devices are designed for low-viscosity, particle-free liquids. These machines come in a wide range of shapes and sizes, and their prices also vary, but they won’t operate with thick sauces.

☞ Pneumatic

Pneumatic refers to a device that uses air pressure to function. This kind of equipment uses a piston within a hollow cylinder to provide the system pressure to squeeze thicker sauce into bottles. The usage of an air compressor that is not included with cheaper machines in the $500–$600 range is necessary. Compressors are fitted into larger, more costly commercial machinery, which may cost between $5,000 and $10,000.

What is the best sauce bottling machine for start-up businesses?

Bottle filling machines, like other devices, were created to assist manufacturing simpler and more efficient. Two types of machines are especially examined: gravity-fed manual or semi-automatic machines and piston-driven pneumatic pump-fed machines.

The ideal ones to use these devices are those just starting but have a small kitchen and a small team of workers. They are lightweight and straightforward to maintain, making them ideal for use in a temporary kitchen.

Several models of this kind of equipment may be controlled either by a hand lever or a foot pedal connected to a compressor.

Several key businesses rely on the tube filling machine, including the food and beverage, pharmaceutical, pesticide, and cosmetic industries. Let us describe some of the essential uses of this equipment in various sectors.

Food and Beverages

Packaging and filling are crucial components of every food business, big or small. To enhance food sales and maintain consumer safety, the product must be packed in such a manner that it does not get damaged during transportation. As a result, the tube filling machine is critical in the area of food processing. It carefully distributes and packs product materials into the tubes. Your product size and quantity requirements will decide which equipment is most suited to satisfy your demands.

Cosmetics

Another major industry makes excellent use of the tube filling machine as the key piece of equipment for cosmetic filling and packaging. This machinery is used to meticulously fill the bulk of cosmetic items supplied in tube form. The tube filling machine fills creams, shampoo, beauty creams, and other hair and body products.

Pharmaceuticals

Pharmaceuticals is a primary industry that uses a tube filling machine extensively. They have a significant influence on the process of filling various kinds of containers and tubes with medical paste, tubes, ointments, and other sorts of medical items. It fills the product more precisely and quickly than any other method. After the procedure, in addition to filling, it classifies and organizes the product. No sector of the pharmaceutical business does not make use of this special equipment.

Pesticides

This tube filling machine is responsible for precisely filling all pesticide products into their respective containers and tubes, which is necessary for pesticide products. The accurate filling is one of the essential demands of pesticide products. The procedure of hand-loading insecticides is not only laborious and risky for the maker, but it is also time-consuming.

Now that you’re aware of the many Tube Filling Machine applications, the choice is purely yours. Remember to select a tube filler and sealer that can consistently produce a significant number of uniform products fast and efficiently.

To back up this claim, let’s find out why a tube filling machine is a good investment for you or your business.

Why should you invest in a Tube Filling Machine?

The pharmaceutical business now relies heavily on tube filling machines to meet consumer demand for tubed products. These are just a few benefits you’ll enjoy if you buy this equipment from us.

✅ The initial investment in this tube filling machine is substantial, but it pays for itself in the long run by saving you time and effort while rapidly producing a high volume of goods.
✅ Tube fillers ensure that you will always have the precise amount of liquid while filling tubes, which may be a time-consuming and frustrating operation otherwise.
✅ The machine’s programmable logic controller (PLC) makes your job as an operator much more manageable.
✅ The filling process is guaranteed to be quick and accurate.
✅ Every cycle of the manufacturing process of the tube filling machine will result in a product of the same quality and presentation for you.

Pharmaceutical manufacturing uses a variety of equipment. Machines are critical to the pharmaceutical industry’s success, from raw material production to the final packaging of pills, syrups, and lotions. In the pharmaceutical sector, machineries such as washers, mixers, liquid and powder fillers, labelers, screw cappers and capping manufacturers, tablet equipment, and other packaging machines are used to produce a broad range of commodities. Let’s take a look at the pharmaceutical filling machine used in medical companies.

Pharmaceutical Filling Machine for Liquid, Powder, Cream, and Tube

Pharmaceutical Filling Machine is essential for every pharmaceutical manufacturing operation. This enhances the speed and effectiveness of the packaging process in industrial settings.

Filling machines come in a wide variety in the pharmaceutical industry and are used to dispense liquids, gels, powders, and other substances into bottles, vials, ampoules, and other packaging. Pharmacy filling machines come in numerous types, including those designed specifically for creams, tubes, powders, ampoules, and vials.

A liquid filling machine effectively fills the liquid products into the containers without waste. In contrast, a powder filling machine dispenses highly valuable pharmaceutical powders into suitable containers. Liquid filling machinery applies in pharmaceutical businesses to fill lotions, syrups, and liquid chemicals into bottles, vials, and containers.

Because various pharmaceutical businesses have unique custom filling requirements, we provide a broad selection of liquid fillers with a number of specifications to satisfy their requirements. Many of these machines cap, clean, and insert rubber stoppers in addition to filling containers with liquid.

Tablets, along with liquids and powders, are among the most important products produced by pharmaceutical companies. Tablet counting and filling machines are now standard in practically all pharmaceutical plants for packaging tablets. Whereas tablet filling machines may be set to deliver a certain number of tablets into each container. Advanced liquid, powder, and tablet fillers are highly complex, automated equipment that can accurately fill containers with the proper quantity of product while generating little waste.

Tube filling machines, vial fillers, ampoule filling machines, bottle filling machines, and many more make up the wide variety of filler equipment available. These pharmaceutical filling machines can have a wide range of features and specifications. Choosing one will depend on your filling needs, the containers you want to use, how fast you need the machine to fill, how user-friendly you want it to be, and other criteria.

Pharma Filling Machine Manufacturer

We are a reputable manufacturer of filling machines, providing excellent filling machines for the pharmaceutical industry. Our liquid and powder filling machines, tube filling machines, oil and cream filling machines, and other equipment are available in automatic, semi-automatic, standard, and customized variants to meet the demands of a broad range of pharma businesses.

Sanitizing hand gels have a very thin consistency, hardly more solid than water. Our hand sanitizer gel filling machine can readily handle liquids of these consistencies. We have a wide variety of filling equipment as we are a leading manufacturer in the field of liquid bottling. We have a hand sanitizer filling machine that will work for you, no matter your budget or how quickly you need to fill bottles. Select from our mini-pinch fillers or our multi-head rotating fillers.

Hand Sanitizer Gel Filling Machine Selection

◎ The timed flow pinch sequence of the hand sanitizer gel filling machine is user- and sanitation-friendly, not to mention inexpensive. The Mini Pinch is a startup hand sanitizer filler, and it fills six bottles at once by having the operator move a wand with six nozzles along a single row. Automatic bottle filling for up to twelve bottles at once is a breeze with the Auto Pinch.

◎ Fill-to-level devices make it seem as though all bottles on the shelf have the same amount of liquid, even if their contents vary somewhat. There are additional overflow fillers that are either semi- or fully automatic.

◎ The most precise methods are piston and positive displacement fillers. To manage the amount of product dispersed, the piston filling system uses the cylinder’s diameter and the piston’s stroke length. The model number of a piston filler determines the cylinder capacity and the number of fill spouts.

◎ For positive displacement, gear pumps are used, and the amount of product that comes out depends on how many times the shaft turns.

Cleaning the bottles thoroughly before filling them is a must when bottling hand sanitizer. The automatic bottle washer works wonders when it comes to getting bottles ready to be filled. Wash, rinse, and dry your containers before filling them with the bottle washer, which may be specified with as many as twelve individual nozzles.

Complete A Filling Line With These Packaging Machines

Capping machines, cap handlers, conveyors for transporting containers between workstations, and a labeling machine are additional necessary components of a hand sanitizer gel filling process. You may be sure that your hand sanitizer bottles will be filled quickly, precisely, and securely as we provide a variety of devices for each task. Our machines are simple to clean and maintain, while all moving parts and contact points are stainless steel.

Our sales engineers at MAKWELL have extensive experience in the field of liquid packaging, and we are glad to provide you with a variety of bottling choices for hand sanitizer. We manufacture entire packaging lines for bottling hand sanitizers. To ensure the most excellent quality of hand sanitizer filling solutions, we manufacture all of our machines in clean, sterile settings that conform to the industry’s strict quality control standards. Give us a call, and we’ll provide a quote for handling all of your packing issues.

Jams are typically prepared with fruit, veggies, and sugar and are stored in glass jars or other kinds of jar containers. Strawberry and apricot jam, as well as savory tomato and squash jam, are just two of the many different types of fruit preserves available across the globe. Jams, jellies, and marmalades are all forms of fruit preserves that differ depending on the fruit flavor. Whereas jam packaging is where jam filling line comes in.

The jam filling line comes with everything you need to get your jam-bottling lineup and running. It can reach speeds of between 10 and 50 bottles per minute during bottling. Conveyors, bottle-rinsing equipment, jam filling machine, capping, and labeling machines, and more are common components.

Jam Filling Solution

Particular care must be given in the production and packing of food products, especially those high in sugar. Also, machinery should be strong and made of high-quality materials. Our jam filling line is suitable for producing jam and marmalade, filling and capping glass jars or plastic bottles, and labeling. Our jam filling machine is adaptable enough to fill products that need a hot-fill operation, such as jams and marmalades with full chunks of fruit.

The major criteria for a filling machine of jarring preserves such as jam or marmalade seem to be their ease of cleaning and operation. The jam filling machine we manufacture is stainless steel and produced in conformity with the regulations for food products. The main tank and its accompanying PLC system consistently produce the jam intended amount. Its capacity ranges from 100 ml to 5000 ml. The filling range may be adjusted to reach the required basic weight.

Jam and other mixed products in glass, metallic, or plastic containers containing whole pieces, liquid, and pastry are especially suitable for automatic volumetric mechanical piston-action dosing and filling machines.

Jam Filling Machine

Jam Capping Machines

The primary purpose of a capping machine in the jam filling line is to correctly and firmly place a metal or plastic thread cover, snap, or caps in containers or bottles. Plugs and other similar caps are also processed using Capp closing machines. These technologies provide hygienic working environments, fast production rates, and low costs of production.

Jam Labeling Machines

Labeling machines in the jam filling line are devices that dispense, apply, or print-and-apply labels on a variety of goods, containers, and packaging. These tasks are done by machinery ranging from fully-automated print and applying high-production units to basic manual dispensing systems.

Sample Video

It might be helpful to learn more about the challenges of mayonnaise production if we want to find ways to enhance the quality of the production. We start by looking at the company’s operating expenses, which include factors like the price of raw materials, labor costs, as well as any other operational costs that must be addressed to keep the business running. Then, we consider the ongoing costs involving the mayonnaise making machine, maintenance, upgrades, and surprise malfunctions.

Here are the most important factors affecting the mayonnaise process and how to improve them;

☞ INGREDIENTS

Because the ingredients are the foundation of your product, it’s essential to use them as effectively as you can to maximize their quality and potential.

Optimal Mixing

The mayonnaise making machine and its components, as well as the mayo ingredients, must be compatible. For example, while creating full-fat mayonnaise using oil and eggs, avoid over-shearing the mixture. Instead, thickeners and stabilizers are used to increase the efficiency and production of sauce products. In the most cost-effective processing systems, a combination of shear force and mixing time produces consistent quality with little material waste.

Quality Consistency

The trick is to maintain consistent, high-quality standards. A discarded batch loses all components and must bear the cost of missed manufacturing time, additional cleaning, and other expenditures that occur later in the process. You may reduce the likelihood of a batch being rejected by using a procedure that provides complete control over your production parameters and guarantees that your materials and product are handled consistently through every stage.

Minimize Delays

There are definitely some spots where you’re less productive. A typical concern is the slow introduction of new ingredients. A popular method for creating cold emulsions is to add oil gradually. A two-step emulsion process allows your components to be absorbed more rapidly without losing quality. Your whole production cycle may now move faster.

☞ Automated Mayonnaise Making Machine

The efficiency of mayonnaise machines depends on the capacity to thoroughly clean the equipment after each batch or before introducing a new recipe. Measures like reducing the length of the production pipeline, streamlining the manufacturing process, and treating ingredients with care may all lead to less waste and higher productivity.

Machine Maintenance & Size

It costs money when something unexpected goes down. A regular preventive maintenance program may help decrease these by helping you plan ahead of time for equipment service, reducing the time the machine is out of action. Furthermore, by standardizing on a single piece of equipment rather than a collection of various ones, you may reduce the effort imposed on your maintenance personnel and the number of spare parts they must keep. As the price per square meter of leased space increases, having equipment with a small footprint becomes more advantageous.

Labor

The less physical effort necessary throughout the processing step, the more hands-off your equipment is. Because there is less to teach, operator training may be finished faster and with less effort. This makes it easier to produce a flexible workforce, which is critical in today’s industrial sector.

Utilities

Current machines use less energy and water to operate because of their enhanced efficiency and speed. This benefits both manufacturing and sanitation. Machines with well-planned CIP cycles save time and resources.

Let’s now share how adopting a high degree of automation might enhance the mayonnaise production process.

✅ For excellent mayonnaise, it is crucial to follow the instructions, especially with the mixing process.  If the ingredients are thoroughly combined to produce an emulsion, the mayonnaise will be velvety smooth, homogeneous in texture, and delicious.

✅ You may adapt a mayonnaise making machine to your specific processing requirements. It works well for vacuum-processed goods that need mixing and emulsification. Equipped with low-speed wall scraping and stirring, it can emulsify and agitate even the most viscous substances. Dispersing, emulsifying, homogenizing, stirring, and mixing are all possible thanks to the high-shear emulsifier that may be added.

✅ A vacuum system, lifting system (optional), electrical control system (optional PLC), and operating platform are some critical components of a vacuum emulsifying mixer. Even liquid egg yolk and liquid egg, both ingredients in mayonnaise, may be handled by raw material processing technology. Each ingredient may be accurately weighed and kept in acceptable conditions thanks to the control system connected to the automated weighing equipment.

✅ Whip up some mayonnaise is a straightforward process. For mixing, fill a tank with water and vinegar; this tank will transfer materials from other tanks. Using an emulsification mixer, the ingredients are combined until they form a homogeneous whole. Once the mayonnaise has been adequately blended, it is ready to be pumped into the mayonnaise filling machine.

✅ Mayonnaise filling machines are widespread in factories that produce condiments. Fill anywhere from 100 to 2500 bottles each hour with an accuracy of ±1%. Products might have unique filling procedures designed for them. A gravity flow filling machine will work well if the liquid has a low viscosity. A machine with pistons is ideal if the substance has a high density. If the material contains a lot of foam, this mayo filling machine can have a vacuum filling and dive filling.

✅ A reliable mayonnaise making machine manufacturer paired with advanced technology produces amazing results. We give the equipment you need to make ideal batches every time, exactly like the home-cooked taste, no matter what size your mayonnaise production is.

Some of the key parts of a tube filling machine that make up its effective filling technique are a feeding system, bottle feeding system, filling valve, a big turntable, transmission system, body, automated control, and so on.

In a nutshell, the operator starts the filling process by pressing the start button on the tube filling machine. This turns on the transfer wheel and the filling machine. The conveyor belt moves the bottles in a straight line, and then the wheels spread the bottles out evenly over the mechanism that raises the bottle tray. Once the pallet senses the pressure and the tray piston pushes the tray lift mechanism, the tray starts to rise with the bottle. During the tray’s rise time, which is 6S, the rise time gets longer. If the pressure of the liquid is detected, the tray will stop rising, and the gas valve will open, letting carbon dioxide into the bottle. For the longer inflation time, it takes 6S.

Tube Filling Machine Filling Methods

☞ Standard Pressure Filling Method

Because the liquid material flows into the packaging container solely to its weight under normal pressure, the atmospheric pressure approach is known as the pure gravity method. This method is effective for filling most non-liquid-liquid components, including vinegar, milk, fruit wine, white wine, soy sauce, and many more.

☞ Vacuum Filling Method

There are two methods to do the vacuum filling technique in a tube filling machine, which fills at the sub-atmospheric level:

a) Differential Pressure Vacuum
To put it another way, the liquid storage tank stays at normal pressure while only the packaging container is emptied to create a vacuum. Because of the difference in pressure between the liquid storage tank and the container, the liquid then flows into the container until it is full. In China, this is standard practice.

b) Gravity Vacuum
The liquid in the storage tank is under a vacuum, and the packaging container first takes in air to create a vacuum that is the same as the one in the storage tank. The liquid then flows into the container because of its weight. As a result of its complex design, it is not widely applicable in China.

On the other hand, the vacuum filling method is popular because it can fill even somewhat viscous liquids such as oils and syrups. It also effectively fills bottles, vegetable and fruit juices, and other vitamin-rich beverages. Because of the vacuum, there is less contact between the liquid and the air, allowing the product to have a more extended amount of time storage. The vacuum method may also be used to fill harmful chemicals. Insecticides, for example, encapsulate dangerous fumes and prevent them from fleeing the workplace.

☞ Isobaric Filling Method

The isostatic method, also called the pressure gravity filling method, involves first inflating the packaging container to make the air pressure equal to that in the liquid storage tank. Then, the filling liquid flows into the packaging container on its own weight. This method effectively fills carbonated drinks such as sparkling wine, beer, soda, and more.

Isobaric filling in the tube filling machine may enhance the product’s accuracy and quality while lowering the quantity of CO2 leakage and preventing it from becoming too frothy during the filling phase.

Stepping Motor in Tube Filling

Stepper motor

Positioning the hose correctly in the tube filling and sealing machine is crucial. The mountain stepping motor used in this device is known for its accuracy and precision in placing.

The speed of the stepper motor is regulated. A photoelectric switch that detects the direction of the color mark is a feature of the color mark mode. The control switch signal is sent upon detecting the color mark. The cycle repeats after the stepping motor releases the signal, scrolls for a little while calculating the delay, and then stops again. Ensure to arrange the color patch is ideally in line with its orientation.

Stepper motors in a machine that fills and seals tubes:

◎ Operation Process

1. Tube silo or hose container
2. Automatic upper tube
3. Identification positioning
4. Hose internal cleaning (optional)
5. Filling
6. Tail hot melt
7. Press and seal (code typing)
8. Hose positioning
9. Shearing
10. Product discharge

◎ Operation Principle
Choose PLC program control. Automatic upper tube, color mark placement, air cleaning tube inner space, injection nozzle deepening tube filling, tube tail inner wall hot gas heating, tube tail outer wall chilling (refrigerating water machine drainage cycle), hot melt pressing and typing code, tail cut and product released. The settings are digitally recorded.

What happens when the Tube Filling Machine detects defective products

1. Bursting Bottles

The height is inadequate when the bottle is about to burst. During a standard filling operation, the pressure is not registered when the larger tray length rises by 6S because the filling nozzle is not moved to accommodate the new position. When the tray is lowered, the malfunctioning product light comes on, and the structure starts to break—time 6S. After lowering the tray, the next cycle may begin. The faulty detector activates simultaneously.

2. Broken Defective Product

The air valve does not detect the air pressure when the huge inflation time is 6S after the regular filling procedure. CO2 is not full in a broken bottle. The CO2 is then shut off, the bottle tray falls, and the defective product light activates. For 6 seconds, the tray falls. The tray is lowered until the following cycle starts, triggering the faulty detector.