The vacuum homogenizer mixer is a vacuum emulsifier homogenizer system for manufacturing processes. In the small- or large-scale cosmetic, pharmaceutical, food, and chemical industries, this covers viscous emulsion, dispersion, and suspension.
Our vacuum homogenizer cream mixer stands out from the competition because it uses the vacuum’s many key features to maximize mixing and product handling efficiency. By reducing the mixing environment to a vacuum, not only may aeration, which destroys mixing blades, beed but vo idv free final product mixes.
How does a vacuum homogenizer mixer work?
The process of using a vacuum homogenizer mixer is straightforward. The first step is to add the ingredients to the mixing tank. The emulsifying mixing tank has fixed impellers with holes to ensure complete mixing. While in use, the blades spin both forward and backward at varying rates.
Forward mixing starts high-speed mixing, while reverse mixing starts low-speed mixing. The front blade transports the material down by the reverse blade. Our vacuum-emulsifying homogenizers come in a variety of capacities and speeds to meet your specific mixing unit’s needs.
The two opposing forces will constantly load and mix the materials. Eventually, the materials will be pushed to the middle by centrifugal force. This will apply over and over again until the ingredients are thoroughly mixed, spread out, and blended. Then, the inside The wall quickly transfers the heat from the jacket to each part of the product materials.
With the help of the vacuum pump, it forces the air out of the mixing tank. Then the equipment runs perfectly without any air. The safety vacuum sensor will maintain the pressure of the liquid at a constant condition. With this, the process will have little to no extra air.
What are its working processes?
De-Aeration or Air Removal
De-aeration helps cut down on product failures by sealing up any air pockets. This often happens during the production of epoxy-based composites.
Deoxidation or Oxygen Removal
Deoxidation is the technique of removing oxygen from a mixing system to stop delicate materials from degrading and unexpected chemical reactions from occurring while mixing the ingredients. Also, oxygen might encourage microbial development, which could mix with the chemicals.
Vacuum Drying
When there is low pressure and a vacuum, heat is present. The heat drives moisture and solvent away. Using a vacuum, we can quickly change the physical state of a batch from slurry to paste and from paste to granules or dry powder.
Retrieving Solvents
With a vacuum, solvents are readily condensed and collected. This keeps them from polluting the air both within and outside the facility. The processor may then recycle or dispose of the solvents in accordance with environmental regulations.
Solid or Liquid Infusion
With the sub-surface valve in the vessel, you may feed liquids and light powders into the batch while it is under vacuum. This quicklyens the mixing process, mainly because it soaks particles fast.
Increase Density
After stirring and deaerate in a vacuum, a batch will be denser than before. Often, this helps you blend better and save money on shipping. The final product’s physical qualities are typically enhanced by densification as well.
Stripping Vacuums
Lower the temperature of your batch material through evaporation. This is especially helpful when the batch material gets so thick that it no longer stays in contact with the vessel wall and no longer transfers heat to the cooling fluid through the vessel wall.
What are the advantages of using a vacuum homogenizer mixer?
Less Waste and Improved Hygiene
A scraper made of Teflon or a nonstick coating includes in the vacuum homogenizer mixer. This substance is simple to clean, difficult to dissolve in all solvents, and resistant to high heat. The scraper collects material wastes that can be recovered without disrupting the operation.
Low to No-Air Mixing
All the mixing system parts work together to make a closed loop that keeps any possible sources of contamination from getting in. When bubbles form in a liquid and could affect the blades, cavitation doesn’t happen when there isn’t much or any air coming into the system. This will ensure that your vacuum homogenizer mixer lasts a very long time.
Adaptability
We provide mixers that can withstand a wide range of workloads and viscosities. Extreme circumstances can’t stand a chance against the scope of pumps and processing systems. Provide precision doing, complete processing, and accurate analysis.
Get rid of voids
Higher drying efficiency at lower temperatures.
What are the general applications of a vacuum homogenizer mixer?
Food Processing
We pay attention to food safety while offering equipment for making high-quality food. Some of the most complex parts of processing foods and beverages are mixing liquids with different viscosities and dissolving nutrients and sugar. Ensuring physical and nutritional properties are mixing The process is clean, and securing that all food rheology specifications are met.
- Brewing and Distillery
- Meat and Poultry
- Flavor Emulsions
- Confectionery
- Ingredients
- Edible Oils
- Pet foods
- Cereals
- Dairy
Pharmaceutical
In nearly every stage of pharmaceutical manufacturing, the preparation of suspensions and handling and processing of cohesive powders are necessary.
- Assay of Pharmaceutical Products
- Pharmaceutical Syrups
- Ophthalmic Solutions
- Cream & Ointments
- Sterile Processing
- Tablet Coatings
- Vaccines
Cosmetics and Toiletries
Mixing is a tricky part of making cosmetics and personal care products. Getting the right amount of hydration for thickening and suspending agents may be challenging, such as keeping emulsions stable, keeping the process clean, breaking up solids, mixing liquids with different, visco mixing thickeners. It is also essential that after mixing, cosmetics keep their color, smell, and other physical qualities.
- Toothpaste and Dental Whitening
- Cream Emulsions and Lotions
- Shampoos and Conditioners
- Moisturizing Body Wash
- Pigment Dispersion
- Liquid Foundations
- Cosmeceuticals
- Antiperspirants
- Hair Dyes, Gels
- Deodorants
- Mouthwash
- Sunscreens
- Perfumes
- Creams
- Sprays
- Soaps
Chemicals
- Pesticides and Insecticides
- Solvents and Lubricants
- Mold Release Agents
- Paints and Varnishes
- Paints and Pigments
- Specialty Chemicals
- Drywall Compound
- Asphalt Emulsions
- Rubber Solutions
- Fabric Coatings
- Ink Dispersions
- Paper Coatings
- Agrochemicals
- Printing Colors
- Drilling Muds
- Fungicides
- Pigments
- Lube Oils
- Polishes
- Biofuels
- Toners
How does Makwell maintain quality control?
All mixers adhere to FDA-enforced CGMP standards. The optimum design, inspection, and control of manufacturing processes and procedures are all part of CGMP, which is essential for quality control in manufacturing facilities.
Compliance with CGMP guidelines ensures manufacturing processes’ integrity, durability, and excellence. Effective quality management systems, reliable operational procedures, and proper review of product quality deviations are all part of CGMP.