A paint filling machine mainly fills various paint products. Paints are thin covering of colored liquid s, liquefiable, or solid mastic. It protects, colors, and textures surfaces with many colors. Most paints are oil- or water-based; -based paint cleans differently than water-based paint. Water – and oil-based paints dry differently at different temperatures. Many exterior paints/primers must be applied at 10 °C (50 °F).
Changes in paint marketing have an impact on paint filling equipment. Because paint is thick and includes abrasive particles and pigments, piston fillers are the industry standard. Because paint is often in metal cans, piston fillers usually integrate with can handling systems. Though, paints are now available in plastic bottles and pails. While pump fillers satisfy some of the growing industry’s demands, piston fillers are still helpful for the high production of a restricted size range of paint cans and bottles.
Nail polish, varnish, water or solvent-based paint, any varnish or packaging: we have everything. Our machines fill any nail polish or paint products. They are fast, reliable, and easy to maintain. Our paint filling machine is durable and manufactured of high-quality materials to fill paints into your preferred container. The dosing of the equipment is precise and waste-free, plus the chemical-resistant gaskets.
There are several filling machines from which to choose when bottling paint.
Makwell Manufacturers Paint-Filling & Packaging Machinery
The paint industry, like our paint filling machine , is constantly growing. We manufacture the best paint filling equipment to help you meet your production targets.
It takes speed and accuracy to pack and fill paint into containers of any size. If spills and drips happen because of poor filling, the product may need to be sent back and repackaged. Paint filling is a high-volume job that requires speed and efficiency above all else. When filling paint, an automated machine can do the work quickly and accurately, both critical for filling.
_
Paint Filling Machine Options
With two product lines for different sizes, our paint filling machine can meet almost any paint filling requirement. Our equipment for filling paint containers falls into two main groups:
✔ 50ml to 5L
✔ 5L and above
Several machines are available to you in each of these classes. You may customize your paint packaging machine by choosing from the following features and options:
✅ Lids and caps
✅ Weight-filling for precision
✅ Monobloc filling, capping, and labeling machines
✅ Space-saving solutions
✅ Flow control and smaller tanks maintain flow independent of viscosity.
✅ An explosion-proof structure maximizes safety.
We can add or remove any of these features to fit your needs, whether you want a fully automatic or a semi-automatic paint filling machine.
Paint Filling Process
Paint filling is an integral part of the production process as it requires a lot of work and needs to be done with great accuracy and quickly. When filling paint, remember that there are many different models to pick from and that each may be altered to match the particular needs and goods.
According to the kind of doing, the following categories apply to paint-filling technologies:
✔ Gravimetric Filling
✔ Volumetric Filling
Also, the degree of automation of the machinery may vary with the specifics of the production facility. More automated filling systems are frequently preferred in high-output plants.
Gravimetric Filling
Gravimetric filling machines need scales to put the right amount of products in each container. A scale controls the filling process by tracking how much product is filled into each container from the doing unit. The gravimetric method carefully fills cans, pails, drums, and other containers that will be available by weight.
Advantages
✅ The filling of paint using gravimetric equipment is a typical example of a product often sold by weight. When it comes to controlling the weight of your product, a digital display on all gravimetric filling machines and semi-automatic equipment is the way to go.
✅ Using this equipment, products with viscosities ranging from very thick to extremely thin may all be filled. Its technique is simple and needs minimal maintenance. It has low maintenance costs and can fill abrasive goods. Considering how much wear and tear the factors will cause is important for the latter.
Volumetric Filling
The volumetric filling is much faster than gravimetric filling, which is a huge plus for increasing output. Volumetric filling units control the filling rate by using a valve to measure how much liquid is added to the container. As their name suggests, their main job is to fill items like buckets and cans.
Volumetric filling applies in many industrial projects to fill paint or similar goods as it fills quickly and accurately. Volumetric filling units can now dose more accurately because of new precision dosing units that can be easily changed depending on the product. The volumetric filling is commonly used in projects that are medium to large.
Applicable Types of Paints
Paint filling and packaging machines may be designed and built specifically for your product, such as;
✔ Paints
✔ Glues
✔ Sealants
✔ Coatings
✔ Resins
✔ Inks
Piston Paint Filling Machines
Standard paint containers range in size from 50 ml to 5 liters, which piston fillers can fill and pints and quarts as well. Elastomers do not apply in paint piston fillers because the roughness of the paint would quickly wear them down and make the paint look bad. We also use minimal hoses, which are often stainless pipe, so that cleaning up between batches is easier. Due to the many flammable solvents and other ingredients in paint, piston filling machines for paint must be either fully pneumatic or built to meet the electrical requirements for a Class I Division 1 hazardous site.
Paint Filling Process Automation
Industrial filling machines have flexible automatic levels to fit specific manufacturing processes better. All factories typically fill small and medium-sized amounts using semi-automatic equipment. More automated equipment is for large and medium-sized quantities. These differentiating characteristics are present in the best paint and coating filling automation:
✔ Automating any operational variable, including, but not limited to, filling amount or weight, dosing rate, transport rate, container quality check, and rejection of faulty containers.
✔ The ability to change the format of a container entirely automatically, even on high-output volumetric filling equipment
✔ The need for automatic cleaning systems for dosing units and hoppers is especially high for volumetric filling devices.
Let’s take a look at some of the perks you may add to the filling procedure to make the entire process a breeze to automate.
✔ Pail Denesters
✔ Lid Dispenser
✔ Container Conveyor
✔ Pipe Cleaning System
Makwell is a frontrunner in the design and manufacture of paint filling equipment. Whether they are pails or other containers, we can provide you with the best tools for filling and capping them. We are a top producer of paint and related products thanks to our experience Dealing with a range of liquids, including those with unique qualities, such as explosive liquids.