To get the most out of these different types of e-liquid filling machine s, no matter if you have a small business or a large one, it’s essential to know how to use them. An incorrect operation can lead to production problems, as well as eventually financial losses. Now, let’s find out how to properly operate an e-liquid filler:
E-liquid Filling Machine Pre-Start up Guidelines
Perform basic tests before running the e-liquid filling machine to get the best results and services and prevent any possible faults resulting in time loss and financial losses. Below are pre-start-up points:
1. Double-check the electrical in and out connections of the e-liquid filling machine. All connections should be tight since loose connections could cause the unit to malfunction.
2. The machine’s MCB should be turned on.
3. Check and keep up the air pressure. The air pressure in the pneumatic unit should be between 5 and 6 bar.
4. Fill the product tank with the product you wish to fill it with.
5. Check and tighten each of the connections. The pipes that pull in the air should be submerged in the liquid.
6. E-liquid filling machinery has two safety mechanisms and alarm systems. Press the emergency STOP button if the alarm goes off. Once the cause is gone, the alarm will be turned off. Go ahead and turn off the emergency STOP button.
E-liquid Filling Machine Start-Up Guidelines
1. To start the e-liquid bottle filling machine, turn on the main power supply. When turned on, power is sent to the control panel. To turn on the control panel, move the main switch on the board to the ON position. This machine is now ready to go.
2. After the control panel, the next point to turn on is the conveyor unit. First, turn on the conveyor unit, then the filling unit, and finally, the capping unit. Three different green push START buttons turn on all three phases.
3. Once the switch is turned on, the conveyor belt moves and brings the bottles to the filling station. Automatic sensors turn on the filling unit when the bottle is in the right place. At the end of the nozzle, the pneumatic unit stops the bottles. The distribution tub brings the liquid to the nozzle. And the product is put into one bottle at a time. After bottle filling, they are moved to a capping station with the conveyor belt. The crowns are brought to the chute by vibrations. The crowns go on the necks of bottles, which are held in place by the arms of the wheel.
E-liquid Filling Machine Stopping Guidelines
1. To stop the e-liquid filler, you must press the red STOP button, which is different for each unit. Follow the exact order you did when you turned on the machine. That is, start with the conveyor unit, the filling unit , and the capping unit.
2. Turn off the control panel by flipping the main switch to OFF.
3. Lastly, turn off the E-liquid filling machine’s main power source.
How To Fix The E-Liquid Filling Machine On A Basic Level?
1. Conveyor. Check the main power supply if the machine and conveyor system won’t turn on. Turning on the main power supply will most of the time, start the machine. Check the machine’s MCB to see if it is on. Check the button that says “START.”
2. Stopper. If the bottles don’t stop, check the air pressure, which should be between 5 and 6 bar. Check the limit switches to see how to change the limit.
3. Check the distance between the nozzles and bottleneck if the product is being filled into the bottles improperly. Adjust the distance.
4. Bowl feeder: Check the pneumatic unit if the bottle caps don’t fit right. The air pressure should be between 5 and 6 bar. Adjust the pressure according to the manual. The distance between the bottles and the unit that puts the caps on them often makes it hard to get them on the right. Change how high the capping unit is.
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