An e-liquid filling machine is generally made up of nine parts, these are:
- Control panel
- Conveyor system
- Filling unit
- Stopper unit
- Tray
- Cam
- Motor
- Bowl feeder
- Star Wheel
Control Panel
Near the mainframe is the machine’s three-phase control panel. Electric and electronic parts have a digital screen that is easy to use and colorful knobs.
Conveyor System
The conveyer belt, which is at the front of the machine, moves empty bottles so they can be filled with e-liquid and capped. A three-phase motor also drives the conveyor system, which can be adjusted using a control panel to suit the situation.
Stainless rails are put around the conveyor belt so that the empty bottle can move in a straight line for the filling process. The conveyor system also has sensors that check to see if there are any empty bottles before the product is put into the bottle or container.
Filling Unit
The filling unit of the e-liquid filling machine and capping machine has rollers inside the main body of the machine. The cam moves the syringe unit toward the nozzle to fill the container with the right product. It is surrounded by four syringes that are used to doze the product.
Three different pipes make up the syringe unit.
- Inlet pipe- with suction built in to receive products from the receiver tank.
- Outlet pipe- delivers products to the filling nozzle.
- Air removal bypass pipe- comes with a manual locking system to remove accumulated air.
Stopper Unit
The stopper unit, which is equipped with a pneumatic system, is located below the filling unit on the machine. When a stopper unit is used with other automated systems, it works by putting air pressure on the bottles to keep them from filling up with product. With the help of limit switches, the pneumatic system makes sure that the filling process is safe and efficient.
Stainless Steel Tray
When filling, extra liquid is caught in a stainless-steel tray that is right below the conveyor unit. This reduces spillage and improves the overall performance and lifespan of the equipment.
Cam Principle
In the filling unit, A filling cam is mounted on a shaft that is inside the main body. A three-phase motor moves the filling cam to make sure that the containers are filled correctly.
Motor
Located inside the main machine body, the e liquid filling machine is equipped with a three-phase motor. The motor is responsible for both turning the camshaft and moving the conveyor belt on the conveyor system.
Bowl feeder
One of the primary functions of a vibratory feeder is to move crowns to the chute using a single-phase electrical connection. Finally, the bottle is closed up with its crowns after filling, and the chute is hooked up to a wheel. This component, as well as the capping machine, are listed separately.
Wheel
A three-phase electric motor drives the wheel. The e-liquid filler and capper machine use this part to hold and transport bottles under the chute. The conveyor runs under the wheel and picks up the containers. The wheel then moves them to the filling and capping unit, where they are filled with product and sealed with caps. The wheel is held in place during the process by a stopper, which stops it from moving.
The containers are checked for defects and deformities at the end of the process, which is done with the help of a bottle rejection system.