These are some of the driving factors why you should choose us as your filling machine manufacturer if you specialize in the packaging sector and are seeking a reliable manufacturer.
The manufacturing processes of many different sectors rely heavily on filling machines. As a filling machine manufacturer, we strongly focus on machines that can reliably fill a variety of pouches, bags, bins, and bottles with liquid, powder, granule, or paste. Precisely and efficiently filling containers with a wide variety of substances and goods is possible with the help of a wide variety of our filling equipment. Using such packaging equipment has been shown to boost productivity and decrease the cost of labor for numerous productions.
Our filling machines also allow industrial companies to control the massive quantities of tiny components they produce or consume. Companies like plastics manufacturers, for instance, require ready access to large volumes of palletized material. Plastic manufacturers generate these plastics, packed into containers by filling machines. Tiny industrial supplies, such as screws, nuts, and bolts, are typically distributed using filling machines into packaging that will be sent to and sold at your local hardware shop.
Top Filling Machines Amongst Our Clientele
◎ Pump Filling Machine
A pump filling machine, also known as a pump filler, can handle even the heaviest materials, including those that leak, stretch, or include large pieces. Pump filling machines can accommodate materials like honey, salsa, or car wax just as well, despite their reputation for operating best with watery, low-viscosity solutions. This kind of technology makes it simple for a single operator to move between different fill volumes while filling containers of varied sizes.
◎ Overflow Filling Machine
Overflow filling is useful for swiftly filling bottles with low to medium-viscosity liquids. The system automatically redirects any unused product in the filling tubes back into the storage tank to prevent unnecessary waste. The overflow filling equipment ensures uniform volume filling of bottles. This uniformity is especially important for products sold in see-through containers. Without this strategy, minor variations in the inside forms of the containers may create the appearance that the produced items are filled unevenly when this is not the case.
◎ Gravity Filling Machine
Filling by gravity is an easy, low-cost option for low-viscosity or frothy liquids. To fill bottles using the gravity filling technique, you suspend the liquid above the bottles and let gravity do the rest. For this to work, the liquid product must be free-flowing, have a consistent viscosity, and devoid of particles that may clog the machine’s workings. The volumetric filling concept is used in this system to ensure that each user receives the same quantity of liquid every time. Food and beverage, specialized chemicals, cosmetics, and personal care are just some sectors that might benefit from this filling machine concept, provided that the substance is free-flowing and has a low enough viscosity.
◎ Piston Filling Machine
Piston filling systems apply with fluids ranging in viscosity from very thin to very thick. Particles in liquids or semi-solids are no problem for them. Precise product quantities are pumped into containers from a bulk tank equipped with a buffer tank by level-sensing float, manifold with direct draw, or recirculation systems. Piston fillers excel at the precise dosage and low waste required for more expensive liquids like pharmaceuticals, essential oils, and tinctures of THC and CBD.
Design Considerations for Filling Machines
Our filling machines are built with your production needs in mind to ensure they provide you with the optimal filling experience.
◎ Product Viscosity
The liquid’s viscosity is an important consideration when selecting a filling machine. Sticky or viscous substances may clog filling heads and alter the final product’s characteristics.
◎ Packaging Material
Any filling equipment you use will depend heavily on the materials you use for packaging. Thin plastic containers may be more challenging to handle due to deformation, whereas a glass bottle may move effortlessly on a slatted conveyor system under the filling head.
◎ Package Size
The container’s size determines the filling machine necessary. A machine designed to fill a massive industrial tank will be very different from one designed to fill tiny vials used to store cosmetics and medicines.
◎ Compatibility With Other Equipment
In order to move items forwards in the manufacturing process, the filling machine should be able to integrate with other equipment, such as a capping machine. While dealing with potentially dangerous materials, the machinery must adhere to the user’s strict safety standards.
◎ Filling Accuracy
Depending on the product and the consumer, it may be somewhat unimportant to have a precise filling, or it may be crucial. Industries producing medications, where the dose is critical, or enterprises selling high-value items like cosmetics, where overfilling packaging affects income, need a high degree of filling accuracy. So, a machine with variances that are both well-defined and well within the permitted range for a product is necessary.
How Choosing the Right Filling Machine Manufacturer Will Help Your Business
If you choose a reliable filling machine manufacturer, like MAKWELMACHINE and MAKWELL, your filling machine will provide a host of benefits to your business. These are faster speeds, more uniformity in fill, less costly product waste, and more person-hours saved daily.