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MAKWELL Vacuum Emulsifying Mixer

what is vacuum emulsifying mixer

1. What is it?

vacuum emulsifying machine  or vacuum emulsifying mixer is a piece of multi-purpose mixing equipment that can mix, disperse, homogenize, emulsify, and aspirate very viscous materials. It features a system to avoid dead corners with scrapers to help remove materials trapped on the inner machine surface. This mixer is controlled by an electric system using oil and water from peripheral cans. It also has a vacuum, heating, and cooling system. This  emulsifier machine  combines ingredients to manufacture creams, lotions, ointments, liquid creams, and others. similar product

2. How does it work?

◎ First, heat the water and oil pots in two separate pots.
◎ Then, water and oil are sucked into the emulsifying pot using the emulsifying pump. This pot is right below the two material pots holding water and oil.
◎ The machine has a scraper that helps get materials out of the mixer that is stuck. The central mixer does the mixing when the machine is set to do so. This means that the materials are always making a new interface.
◎ The materials are cut, pressed, mixed, and blended during this process. This is made possible by a rotary vane. Using a high-speed cutting wheel and a fixed cutting cover, it is done again and again until the material is between 200nm and 2um.
◎ As the centrifugal force causes tearing and other wide-ranging effects, hundreds of thousands of hydraulic shears happen. This causes emulsification, resulting in a fine, stable, and high-quality product with no bubbles.
◎ Because the emulsifying pot is a vacuum, the air made when the ingredients are mixed immediately fills the vacuum. After that, the mixed materials settle at the bottom of the pot, and the pot is then emptied.

3. What is it used for?

◎ This is an essential piece of equipment for mixing and emulsifying various materials. It is used to combine cosmetics, emulsions, and oral medications.
◎ It can help move parts from the oil and water tank into the emulsification plant.
◎ The vacuum cleaners built into this machine also help get rid of dust. This makes it easier to clean the gear.

4. What are the applications?

◎ Cosmetic companies use this equipment to prepare body creams, lotions, lipstick, detergents, face cleanser, nutritive honey, and shampoo. It is also used to make hair gel, ponds, lip balms, shaving gel, cold creams, sunscreen, and lip glows .
◎ This machine is useful in the production line of the pharmaceutical industry. They use it to make creams, syrups, injections, latex, and emulsions.
◎ This food emulsifier machine can mix products like mayonnaise , dressings, jam, butter, and margarine. This technology also processes thick sources like cheese, baby food, oral liquids, chocolate, and sugar.
◎ When using this technology, the chemical industries have not been left behind. They emulsify polyesters and synthetic fibers with this equipment. They also use it to make latex, products for making soap, sauce, cleaning products, and coatings.
◎ Paints and synthetic resin paints are also mixed with this machine in the paint business.
◎ It is also used in paper, pesticides and fertilizers, plastics and rubber, power electronics, and petrochemical industries.
◎ Other industrial sectors used this machine to blend and emulsify goods such as color, wax, shoe cream, and coating liquids.

vacuum emulsifying mixer applications

5. What are its characteristics?

✅ This vacuum emulsifying machine is made to make creams and liquids that have different properties. These products can have different textures, shapes, particle sizes, and thicknesses.
✅ The speed of mixing and homogenizing can be adjusted with the equipment, depending on the technological process.
✅ Digital time and temperature are shown on the control cabinet, so it’s easy to determine when the machine is working and what temperature it is.
✅ This mixer can make materials very smooth and fine.
✅ The vacuum system makes it possible for the whole process to happen in a vacuum, which makes materials without bubbles.
✅ The cover of the hopper can be raised electrically to make it easier to use.
✅ The operating hopper has two walls that provide heating and cooling.
✅ It also has a mobile underframe that can be moved to a different spot if the operator wants to.
✅ 316L stainless steel is used for machine contact parts.

6. What are the benefits?

✅ This emulsifier machine is one-of-a-kind. It improves mixing performance by using several vacuum features, which results in excellent product handling and improved mixing performance.
✅ A vacuum controls the mixing environment, which helps stop aeration, which can cause the mixing blades to wear out.
✅ The controlled mixing environment also helps ensure that the end products are free of voids.
✅ It is excellent at making powdery products in small, medium, large, and very large batches. This is because it can hold between 30L and 2000L of work.
✅ This machine is handy for making creams and other liquid products like cough syrups.
✅ Using the automated equipment is a time-saver and energy because of the large energy input it delivers.
✅ The products have enhanced consistency while maintaining excellent viscosity control.
✅ It cuts down on waste during hand mixing. As a result, it generates positive returns for the processing business.
✅ The automatic units have a CIP built in, keeping the machines clean and products from getting contaminated.

7. What are the differences between a vacuum emulsifying mixer and a homogenizer?

They both mean the same. The materials are mixed quickly and even in a vacuum with a high-speed shear. This can happen in one or more phases. Strong kinetic forces help push the materials into the small space between the stator and rotor. This happens in a short amount of time in hundreds of thousands of shears. The equipment is used in both small and large industries to make thick emulsions and dispersions.

 

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